Inconel 625 Powder
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Inconel 625 Powder
| Product | Inconel 625 Powder |
| CAS No. | 7440-02-0 |
| Appearance | Gray or Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | NiCr22Mo9Nb |
| Density | 8.44g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-234/25 |
Inconel 625 Description:
Inconel 625 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Inconel 625 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Inconel 625 powder
Inconel 625 powder is a Mo-Nb reinforced nickel-based high-temperature alloy.
| Metal Powder | Size | Quantity | Price/kg | Size | Quantity | Price/kg |
| Inconel 625 | 0-20μm | 1KG | $59 | 20-63μm | 1KG | $98.30 |
| 10KG | $39 | 10KG | $69.10 | |||
| 100KG | $34 | 100KG | $64.50 |
GH3625 powder Inconel 625 powder is an alloy powder used for metal additive manufacturing processes like selective laser sintering (SLS) and direct metal laser sintering (DMLS). It is a nickel-based superalloy that offers high strength, corrosion resistance, and excellent high-temperature properties.
GH3625 is designed specifically for additive manufacturing to produce complex, dense parts with exceptional mechanical properties comparable to wrought materials. It enables the production of lightweight components with complex geometries for aerospace, automotive, medical, and industrial applications.
This guide provides a detailed overview of GH3625 powder covering its composition, properties, applications, specifications, pricing, advantages, and limitations. Comparisons are made to other common alloys like Inconel 718 and Stellite 21 to highlight the performance and suitability of GH3625 for different uses. An FAQ section addresses key questions about tGH3625 powder Inconel 625 powder Composition
GH3625 has a complex chemical composition designed to provide a combination of high strength, resistance to thermal fatigue, oxidation, and corrosion resistance. Here is an overview of its composition:
| Element | Weight % |
| Nickel | Balance |
| Chromium | 15-17% |
| Cobalt | 10% |
| Molybdenum | 8-10% |
| Tantalum | 5-6% |
| Aluminum | 1.2-1.7% |
| Titanium | 0.5-1.2% |
| Boron | 0.01% |
Nickel forms the base of this superalloy providing ductility and toughness. Elements like chromium, cobalt, and molybdenum contribute to high temperature strength through solid solution strengthening.
Tantalum provides solid solution strengthening and forms carbide particles for precipitation hardening. Aluminum and titanium form the gamma prime phase Ni3(Al,Ti) to give excellent high temperature mechanical properties. Boron enhances grain boundary strength.
The balanced composition gives GH3625 powder excellent weldability compared to precipitation hardening stainless steels. It can be easily post-processed through hot isostatic pressing (HIP), heat treatment, and machining.
GH3625 powder Inconel 625 powder Properties
GH3625 powder has the following physical and mechanical properties that make it suitable for demanding applications:
GH3625 powder Inconel 625 powder Properties
| Property | Value |
| Density | 8.1-8.5 g/cc |
| Melting Point | 1260-1335°C |
| Thermal Conductivity | 11-12.5 W/mK |
| Coefficient of Thermal Expansion | 12.5-13.5 x 10<sup>-6</sup>/K |
| Modulus of Elasticity | 156-186 GPa |
| Poission’s Ratio | 0.29-0.33 |
| Tensile Strength | 1050-1280 MPa |
| Yield Strength (0.2% offset) | 860-1050 MPa |
| Elongation | 8-15% |
| Hardness | 32-38 HRC |
The high melting point, thermal conductivity, and low coefficient of thermal expansion enable good dimensional stability under high temperature service environments up to 1000°C for limited periods.
The alloy has excellent tensile and yield strength comparable to wrought materials along with good ductility and fracture toughness. It exhibits high hardness, resistance to wear, galling, and abrasion.
The properties allow GH3625 to outperform stainless steels, cobalt alloys, and even rival precipitation hardening nickel superalloys in high temperature strength. It also offers better weldability than Inconel 718.
GH3625 powder Inconel 625 powder Applications
| Industry | Components |
| Aerospace | Turbine blades, combustor parts, nozzle guide vanes |
| Automotive | Turbocharger wheels, manifolds, valves |
| Oil and Gas | Wellhead parts, downhole tools, valves |
| Power Generation | Heat exchangers, burner components |
| Chemical Processing | Pump impellers, valves, reaction vessels |
| Medical | Dental implants, prosthetics, surgical instruments |
The ability to 3D print complex geometries allows consolidating multiple parts into single components and lightweight lattice structures. This enables faster printing of single-piece components versus assembling multiple sections.
GH3625 is used to print blades, impellers, plates, discs, tubes with conformal cooling channels, and other mission-critical components working under high pressures and temperatures.
GH3625 powder Inconel 625 powder Specifications
GH3625 powder for AM processes is available in different size distributions, shapes, and formulations from various powder manufacturers.
GH3625 Powder Types
| Specification | Details |
| Particle Size Distribution | 15-45 μm, 15-53 μm, 53-150 μm |
| Particle Shape | Spherical, satellite, polyhedral |
| Alloy Modifications | With B, C, Zr, Nb, Ta |
| Manufacturing Method | Gas atomization, plasma atomization |
Gas atomization and plasma atomization produce spherical powders optimal for SLS/DMLS processes. Satellite powders have higher tap density and improve powder flowability.
Smaller 15-45 μm powders provide high resolution and surface finish while larger 53-150 μm allow faster build speeds. Different alloying additions like boron, carbon, zirconium, niobium, and tantalum are used to tailor material properties.
GH3625 powder Inconel 625 powder Standards
| Standard | Description |
| ASTM F3056 | Standard specification for additive manufacturing nickel alloy |
| AMS7016 | Nickel alloy powder for high temperature service |
| ASME B46.1 | Surface texture requirements |
GH3625 powder is qualified based on composition limits, particle size distribution, morphology, flowability, apparent density, and microstructure per ASTM F3056. Additional testing as per application standards is requireGH3625 powder Inconel 625 powder Pros and Cons
GH3625 has the following advantages that make it a popular choice:
GH3625 Pros
Excellent strength and hardness up to 1000°C
Good corrosion and oxidation resistance
Weldable for post-processing
Higher ductility than Inconel 718
Can be age hardened by heat treatment
Complex geometries enabled by AM
Faster and cheaper than castings
Reduces part count through consolidation
GH3625 Cons
More expensive than stainless steels
Lower strength than Inconel 718 above 550°C
Susceptible to strain-age cracking
Requires hot isostatic pressing (HIP)
Difficult to machine – requires specialist tools
Limited supplier data on long term performance
Proper selection of AM process parameters and post-processing mitigates some of the limitations of GH3625 powder.
Comparison of GH3625 powder Inconel 625 powder with Inconel 718 and Stellite 21
GH3625 occupies a niche between Inconel 718 and Stellite 21 in terms of properties and cost:
Alloy Comparison
| Property | GH3625 | Inconel 718 | Stellite 21 |
| Cost | Medium | High | Low |
| Density | High | Medium | High |
| Strength | Medium | Very High | Medium |
| Hardness | High | Medium | Very High |
| Wear Resistance | Medium | Low | Very High |
| Corrosion Resistance | Medium | High | Medium |
| Oxidation Resistance | Medium | High | Medium |
| Thermal Stability | Up to 1000°C | Up to 700°C | Up to 900°C |
| Weldability | Good | Poor | Medium |
| Manufacturability | Medium | Difficult | Easy |
GH3625 matches or exceeds the performance of Stellite 21 cobalt alloys in wear and corrosion resistance but at lower cost. It approaches the strength of Inconel 718 up to 550°C and offers better weldability and manufacturability.
This makes it a cost-effective alternative for many applications requiring performance between these standard alloys. The ability to 3D print complex geometries also gives it an edge.
GH3625 powder Inconel 625 powder – FAQs
Q: What is GH3625 powder?
A: GH3625 is a nickel-based superalloy powder specifically designed for additive manufacturing processes like selective laser sintering (SLS) and direct metal laser sintering (DMLS). It provides an excellent combination of high temperature strength, hardness, wear and corrosion resistance.
Q: What is GH3625 powder used for?
A: GH3625 powder is used to 3D print critical components like turbine blades, manifolds, impellers, heat exchangers that require high mechanical properties, dimensional stability, and thermal resistance up to 1000°C. It finds applications across aerospace, automotive, energy, chemical processing, and medical industries.
Q: What metal 3D printing processes use GH3625 powder?
A: Selective laser sintering (SLS) and direct metal laser sintering (DMLS) are powder bed fusion 3D printing processes commonly used with GH3625 powder. Binder jetting is also suitable for GH3625.
Q: What are the material properties of GH3625?
A: GH3625 has excellent tensile strength 1050-1280 MPa, yield strength 860-1050 MPa, and hardness 32-38 HRC similar to wrought materials. It has good ductility of 8-15% elongation and high resistance to wear, galling, abrasion, and corrosion. Thermal properties allow use up to 1000°C.
Q: Does GH3625 powder require heat treatment?
A: Yes, GH3625 parts printed using SLS/DMLS require hot isostatic pressing (HIP) followed by heat treatment to achieve optimal mechanical properties, material consolidation, and microstructure. HIP helps close internal pores and voids.
Q: Is GH3625 weldable?
A: GH3625 is designed to have excellent weldability compared to precipitation hardening stainless steels and Inconel 718. This allows repairing and joining AM GH3625 parts through welding. Stress relieving may be required after welding to prevent cracking.
Q: Is GH3625 machinable?
A: GH3625 is difficult to machine compared to stainless steel and requires high-speed machining with specialist carbide tools. Tool wear is higher so optimal feeds, speeds, and tool paths are necessary.
Q: How much does GH3625 powder cost?
A: GH3625 typically costs between $90-250 per kg based on order size, particle size distribution, manufacturing method, and additional testing/qualification requirements. It is more expensive than stainless steel powders but lower cost than Inconel 718.
Description
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| Nitrogen (N) | 0.10% max |
| Sulfur (S) | 0.03% max |
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| Elongation | 40-50% |
| Hardness | 88-95 HRB |
| Impact strength | 100-150 J |
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| CAS No. | 64742-9506 |
| Appearance | Colorless Powder |
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| Chromium (Cr) | 14-16% |
| Nitrogen (N) | 0.15-0.30% |
| Carbon (C) | 0.08% max |
| Silicon (Si) | 1% max |
| Iron (Fe) | Balance |
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| Melting Point | 1400-1450°C |
| Thermal Conductivity | 12 W/mK |
| Electrical Resistivity | 0.80 μΩ.cm |
| Young’s Modulus | 190-210 GPa |
| Poisson’s Ratio | 0.29-0.30 |
| Tensile Strength | 620 MPa |
| Yield Strength | 275 MPa |
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| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Molecular Weight | 27g/mol |
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| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Good | Excellent |
| Weldability | Excellent | Good |
| Cost | Lower | Higher |
| Applications | Chemical tanks, utensils | Aerospace, automotive parts |
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| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1Mn-1Mg |
| Density | 2.72g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-183/25 |
Al 3104 Description:
Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAl 3104 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3104 powder Al 3104 powder is an aluminum alloy composed primarily of aluminum (Al) with small additions of manganese (Mn) and magnesium (Mg). This powder form of the alloy offers distinct advantages in terms of its processability and versatility. It is commonly used in various industries due to its excellent combination of strength, corrosion resistance, and formability. Overview of Al 3104 Powder Al 3104 is a 3000 series wrought aluminum alloy known for its good corrosion resistance, excellent formability and weldability. Manganese additions provide strength through solid solution strengthening while maintaining ductility and toughness. Key characteristics of Al 3104 powder include: Moderate strength with excellent ductility Very good weldability and formability Excellent corrosion resistance High thermal and electrical conductivity Low density Available in various particle size distributions Al 3104 powder is suitable for chemical tanks, utensils, heat exchangers and applications needing moderate strength combined with good corrosion resistance. Chemical Composition of Al 3104 Powder| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3203 Powder
Al 3203 Powder
| Product | Al 3203 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al2O3 |
| Density | 2.7g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-186/25 |
Al 3203 Description:
Al 3203 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAl 3203 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3203 powder Al2O3 powder is an aluminum alloy composed of aluminum, copper, and manganese. It is renowned for its excellent strength and high fatigue resistance, making it an ideal choice for demanding environments and structural components. The precise composition and manufacturing process of Al 3203 powder ensure consistent quality and performance, making it a reliable material for numerous applications. Overview of Al2O3 Powder Al2O3 or aluminum oxide is a ceramic material known for its high hardness, excellent dielectric properties, refractoriness, abrasion and corrosion resistance. Alumina powder is the powder form of aluminum oxide used in a variety of applications. Key properties of Al2O3 powder include: High hardness and wear resistance High melting point of over 2000°C Low electrical and thermal conductivity Excellent thermal shock resistance Resistant to strong acids and alkalis Low density around 3.95 g/cm3 Chemically inert material White color powder available in various particle sizes Chemical Composition of Al2O3 Powder| Compound | Formula | Weight % |
| Aluminum oxide | Al2O3 | 99.5% min |
| Silicon dioxide | SiO2 | 0.05% max |
| Iron oxide | Fe2O3 | 0.08% max |
| Titanium dioxide | TiO2 | 0.03% max |
| Sodium oxide | Na2O | 0.05% max |
| Magnesium oxide | MgO | 0.03% max |
| Property | Value |
| Melting point | 2050°C |
| Density | 3.95 g/cm3 |
| Hardness | 9 Mohs |
| Flexural strength | 330 MPa |
| Compressive strength | 2600 MPa |
| Porosity | <1% |
| Thermal conductivity | 30 W/m.K |
| Electrical resistivity | >1014 ohm.cm |
| Dielectric strength | 15-35 kV/mm |
| Water absorption | 0% |
| Parameter | α-Al2O3 | γ-Al2O3 |
| Crystal structure | Hexagonal | Cubic |
| Density | 3.95 g/cm3 | 3.65 g/cm3 |
| Hardness | 9 Mohs | 8 Mohs |
| Melting point | 2050°C | ~1100°C |
| Thermal conductivity | 30 W/m.K | 5-10 W/m.K |
| Surface area | <10 m2/g | 100-300 m2/g |
| Applications | Abrasives, ceramics | Catalysts, adsorbents |
| Price | Lower | Higher |
Alloy Series Powder
Alloy Series Powder
| Product | Alloy Series Powder |
| CAS No. | 65997-19-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | NiCrCoMoFeAl |
| Density | 8.2-8.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-240/25 |
Alloy Series Description:
Alloy Series Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlloy Series Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. High temperature alloy series High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| GH3625 | 15-53µm 45-105µm 75-150µm | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 1000±50Mpa | 600±50Mpa | 35±5% |
| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
| GH3230 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 930±30Mpa | 930±30Mpa | 25±5% | |
| GH3536 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 850±30Mpa | 550±20Mpa | 42±5% |
AlSi10 Powder
AlSi10 Powder
| Product | AlSi10 Powder |
| CAS No. | N/A |
| Appearance | Gray-Silver Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al90Si10 |
| Density | 2.67g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-190/25 |
AlSi10 Description:
AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingALSi10 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi10 Powder AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi10 alloy used for?
- AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
- Does AlSi10 require heat treatment?
- Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
- What methods can consolidate AlSi10 powder?
- AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
- Is AlSi10 weldable?
- Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
- Is AlSi10 powder safe to handle?
- Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
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