Al 3004 Powder
$0.00
Al 3004 Powder
| Product | Al 3004 Powder |
| CAS No. | N/A |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.6-2.8g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-297/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3004 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3004 powder
Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.
Overview of Al 3004 Powder
Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.
Key characteristics of Al 3004 powder include:
Moderate tensile strength with excellent ductility
Very good formability and weldability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.
Chemical Composition of Al 3004 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
Properties of Al 3004 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3004 Powder
Common production methods for Al 3004 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.
Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.
Gas atomization provides superior control over powder characteristics critical for advanced applications.
Applications of Al 3004 Powder
Typical applications of Al 3004 powder include:
Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.
Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.
Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3004 Powder
Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, irregular and flake powder shapes are available.
Purity: From commercial grades up to high purity levels based on impurity limits.
Grades: Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for specific flow rates as per application requirements.
Storage and Handling of Al 3004 Powder
Al 3004 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3004 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flowmeter
Density determined by helium pycnometry
Impurity level testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch-to-batch consistency and that the powder meets application requirements.
Comparison Between Al 3004 and Al 6061 Powders
Al 3004 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.
Al 3004 Powder FAQs
Q: How is Al 3004 powder produced?
A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3004 powder?
A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.
Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?
A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.
Q: Does Al 3004 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?
A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.
Description
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| Magnesium (Mg) | 1.2-1.8% |
| Manganese (Mn) | 0.3-0.9% |
| Iron (Fe) | 0-0.5% |
| Silicon (Si) | 0-0.5% |
| Zinc (Zn) | 0-0.25% |
| Chromium (Cr) | 0-0.1% |
| Titanium (Ti) | 0-0.15% |
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| Density | 2.77 g/cm3 |
| Melting Point | 500-638°C |
| Thermal Conductivity | 121-190 W/mK |
| Electrical Conductivity | 26-35% IACS |
| Young’s Modulus | 73 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 400-500 MPa |
| Yield Strength | 290-385 MPa |
| Elongation | 8-20% |
| Hardness | 90-150 Vickers |
| Parameter | Al 2024 | Al 7075 |
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| Corrosion resistance | Good | Moderate |
| Weldability | Fair | Poor |
| Cost | Lower | Higher |
Al 3003 Powder
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| Product | Al 3003 Powder |
| CAS No. | N/A |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-0.12Cu |
| Density | 2.73g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-296/25 |
Al 3003 Description:
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| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
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| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
| Parameter | Al 3003 | Al 6061 |
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| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
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| Product | Al 3103 Powder |
| CAS No. | N/A |
| Appearance | Silvery-White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Density | 2.73g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-298/25 |
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| Silicon (Si) | 0.6% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Zinc (Zn) | 0.10% max |
| Chromium (Cr) | 0.05-0.20% |
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| Melting Point | 630-654°C |
| Thermal Conductivity | 130 W/mK |
| Electrical Conductivity | 41-43% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 110-180 MPa |
| Yield Strength | 55-110 MPa |
| Elongation | 18-30% |
| Hardness | 25-55 Brinell |
| Parameter | Al 3103 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 7075 Powder
Al 7075 Powder
| Product | Al 7075 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-5.6Zn-2.5Mg-1.6Cu |
| Density | 2.81g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-303/25 |
Al 7075 Description:
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| Aluminum (Al) | 87.1-91.4% |
| Zinc (Zn) | 5.1-6.1% |
| Magnesium (Mg) | 2.1-2.9% |
| Copper (Cu) | 1.2-2.0% |
| Iron (Fe) | 0-0.5% |
| Silicon (Si) | 0-0.4% |
| Manganese (Mn) | 0-0.3% |
| Chromium (Cr) | 0.18-0.28% |
| Titanium (Ti) | 0-0.2% |
| Property | Value |
| Density | 2.81 g/cm3 |
| Melting Point | 477–635°C |
| Thermal Conductivity | 130–210 W/mK |
| Electrical Conductivity | 22-30% IACS |
| Young’s Modulus | 71–72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 570–635 MPa |
| Yield Strength | 505–570 MPa |
| Elongation | 7–10% |
| Hardness | 150–190 Brinell |
| Parameter | Al 7075 | Al 6061 |
| Alloy type | Heat treatable | Heat treatable |
| Zn content | 5.1-6.1% | 0% |
| Mg content | 2.1-2.9% | 0.8-1.2% |
| Strength | Much higher | Moderate |
| Machinability | Poor | Excellent |
| Weldability | Poor | Very good |
| Corrosion resistance | Moderate | Excellent |
| Cost | Higher | Lower |
AlSi12 Powder
AlSi12 Powder
| Product | AlSi12 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al88Si12 |
| Density | 2.7g/cm3 |
| Molecular Weight | 54.958g/mol |
| Product Codes | NCZ-DCY-304/25 |
AlSi12 Description:
AlSi12 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing AlSi12 Powder Related Information : Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi12 Powder AlSi12 powder is a fine-grained aluminum-silicon alloy powder commonly used in additive manufacturing processes. It is produced by atomization, which involves melting the alloy and rapidly cooling it to form small powder particles. The resulting powder exhibits excellent flowability and can be easily processed using various additive manufacturing techniques such as selective laser melting (SLM) and electron beam melting (EBM). Overview of AlSi12 Powder AlSi12 or A413 is an aluminum casting alloy with relatively high silicon content. The addition of 12% silicon results in good wear resistance, low coefficient of thermal expansion, and high thermal conductivity. Key properties of AlSi12 powder include: Good strength and hardness Excellent wear resistance Good dimensional stability High thermal conductivity Good machinability and polishability Low specific gravity Available in various particle size distributions AlSi12 is used for producing cylinder liners, piston rings, rocker arms, connecting rods, parts requiring heat and wear resistance. The powder metallurgy approach enables complex geometries. Composition of AlSi12 Powder The typical composition of AlSi12 powder is:| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 11-13% |
| Copper (Cu) | <1% |
| Magnesium (Mg) | <1% |
| Iron (Fe) | <1% |
| Manganese (Mn) | <1% |
| Zinc (Zn) | <1% |
| Nickel (Ni) | <0.5% |
| Property | Value |
| Density | 2.7 g/cc |
| Melting Point | 560°C |
| Thermal Conductivity | 150-180 W/mK |
| Electrical Resistivity | 4-6 μΩ.cm |
| Young’s Modulus | 80-90 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 240-300 MPa |
| Compressive Strength | 600-650 MPa |
| Elongation | 3-5% |
| Hardness | 80-90 Brinell |
| Parameter | AlSi12 Powder | AlSi10Mg Powder |
| Alloy type | Cast alloy | Wrought alloy |
| Si content | 11-13% | 9-11% |
| Mg content | <1% | 0.2-0.5% |
| Strength | Higher | Lower |
| Wear resistance | Excellent | Good |
| Corrosion resistance | Moderate | Excellent |
| Machineability | Very good | Moderate |
| Applications | Wear parts, thermal management | Aerospace, marine parts |
| Cost | Lower | Higher |
AlSi7Mg Powder
AlSi7Mg Powder
| Product | AlSi7Mg Powder |
| CAS No. | N/A |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-7Si-0.3Mg |
| Density | 2.68g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-306/25 |
AlSi7Mg Description:
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| Aluminum (Al) | Balance |
| Silicon (Si) | 6-8% |
| Magnesium (Mg) | 0.4-0.8% |
| Iron (Fe) | 0.15-0.5% |
| Manganese (Mn) | 0.1% max |
| Copper (Cu) | 0.1% max |
| Zinc (Zn) | 0.1% max |
| Titanium (Ti) | 0.25% max |
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| Density | 2.68 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 130-160 W/mK |
| Electrical Resistivity | 3-5 μΩ.cm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 250-300 MPa |
| Yield Strength | 140-180 MPa |
| Elongation | 4-8% |
| Hardness | 80-100 Brinell |
| Parameter | AlSi7Mg | AlSi10Mg |
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| Corrosion resistance | Good | Excellent |
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Aluminum Alloy Powder
Aluminum Alloy Powder
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| CAS No. | 7429-90-5 |
| Appearance | Silvery-White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al |
| Density | 2.6-2.8g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-310/25 |
Aluminum Alloy Description:
Aluminum Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing Aluminum Alloy Powder Related Information : Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Aluminum alloy series The aluminum alloy family is a family of materials with a variety of unique properties and areas of application. Their characteristics mainly depend on the alloying elements contained in them and their proportions. These ranges offer a wide range of opportunities to meet the needs of different industries. Let’s explore the features and typical applications of each series to better understand how to choose the best aluminum alloy material for your project.| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| AISi10Mg | 15-53µm 45-105µm 75-150µm | ≥1.35g/cm³ | ≤80s/50g | ≤300ppm | 300±20Mpa | 200±20Mpa | 20±2% |
| AMgScZr | ≥1.30g/cm³ | ≤80s/50g | ≤300ppm | 545±20Mpa | 500±20Mpa | 10±2% | |
| AK400 (can be anodized) | ≥1.30g/cm³ | ≤80s/50g | ≤300ppm | 430±20Mpa | 300±20Mpa | 10±2% | |
| Pure aluminum powder (purity 99.8%) | ≥1.20g/cm³ | ≤100s/50g | ≤1000ppm | \ | \ |
Pure Aluminum Powder
Pure Aluminum Powder
| Product | Pure Aluminum Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery White to Grayish Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al |
| Density | 2.7g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-313/25 |
Pure Aluminum Description:
Pure Aluminum Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAluminum Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Pure aluminum powder Pure aluminum powder contains 99% or higher aluminum content. It provides low density combined with good ductility, conductivity, and corrosion resistance. Overview of Pure Aluminum Powder Pure aluminum powder contains 99% or higher aluminum content. It provides low density combined with good ductility, conductivity, and corrosion resistance. Key properties and advantages of pure aluminum powder include: Pure Aluminum Powder Properties and Characteristics| Properties | Details |
| Composition | 99% or higher Al content |
| Density | 2.7 g/cc |
| Particle shape | Spherical, irregular |
| Size range | 1-150 microns |
| Apparent density | Up to 50% of true density |
| Conductivity | Excellent electrical and thermal conductivity |
| Corrosion resistance | Good due to protective oxide layer |
| Element | Weight % |
| Aluminum (Al) | 99% min |
| Silicon (Si) | 0.5% max |
| Iron (Fe) | 0.5% max |
| Copper (Cu) | 0.05% max |
| Manganese (Mn) | 0.05% max |
| Magnesium (Mg) | 0.05% max |
| Other impurities | 0.05% max |
| Property | Values |
| Density | 2.7 g/cc |
| Melting point | 660°C |
| Thermal conductivity | 237 W/mK |
| Electrical resistivity | 2.65 μΩ-cm |
| CTE | 23.1 x 10^-6 /K |
| Reflectivity | 87% at 400 nm wavelength |
| Property | Values |
| Tensile strength | 90-100 MPa |
| Yield strength | 35-45 MPa |
| Elongation | 35-40% |
| Hardness | 25-35 HB |
| Fatigue strength | 50-90 MPa |
| Shear strength | 60-65 MPa |
| Industry | Uses |
| Thermite welding | Rail welding, metal joining |
| Additive manufacturing | Low strength components |
| Explosives and pyrotechnics | Thermite compositions |
| Powder coatings | Conductive and resistant coatings |
| Diamond tools | Metal matrix with diamond particles |
| Fireworks | Fuel and pyrotechnic compositions |
| Standard | Description |
| ASTM B787 | Standard for pure aluminum powders |
| ASTM B859 | Specs for aluminum and aluminum alloy powders |
| DIN 1718-1 | Designation system for aluminum and aluminum alloys |
| GJB320B | Chinese military standard for aluminum and aluminum alloy powders |
| Size | Characteristics |
| 1-10 microns | Ultrafine grade used in printing pastes |
| 10-45 microns | Fine grade suitable for coatings, pressing |
| 45-150 microns | Coarse grade offers better flowability |
| Apparent Density | Details |
| Up to 50% of true density | For irregular morphology powder |
| 1.3-1.7 g/cc | Higher for spherical powder |
| Method | Details |
| Atomization | Molten aluminum stream broken into fine droplets that solidify into powder |
| Ball milling | Mechanical milling classifies coarse powder into fine powder |
| Annealing | Removes internal stresses and improves powder compressibility |
| Sieving | Classifies powder into different size fractions |
| Recommendation | Reason |
| Use proper ventilation | Avoid concentrated dust environment |
| Employ grounding systems | Prevent static discharge during handling |
| Limit moisture exposure | Prevents oxidation of particles |
| Follow safe protocols | Reduce health and fire hazards |
| Avoid ignition sources | Flammable powder risk |
| Use non-sparking tools | Prevent possibility of ignition |
| Test | Details |
| Chemical analysis | XRF or ICP testing verifies composition |
| Particle size distribution | Laser diffraction analysis |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging of particle shape |
| Flow rate analysis | Gravity flow rate through specified funnel |
| Moisture measurement | Loss on drying test |
| Parameter | Pure Al | Al-Mg |
| Density | 2.7 g/cc | 2.7 g/cc |
| Strength | 90-100 MPa | 150-220 MPa |
| Conductivity | Excellent | Good |
| Corrosion resistance | Good | Excellent |
| Cost | Low | High |
| Uses | Thermite welding, pyrotechnics | Structural components |
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