AlSi7Mg Powder
$0.00
AlSi7Mg Powder
| Product | AlSi7Mg Powder |
| CAS No. | N/A |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-7Si-0.3Mg |
| Density | 2.68g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-306/25 |
AlSi7Mg Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlSi7Mg Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi7Mg powder
AlSi7Mg powder is an aluminum alloy powder that primarily consists of aluminum (Al), silicon (Si), and magnesium (Mg). The “7” in its name signifies the percentage of silicon, while “Mg” represents the magnesium content. This powder exhibits excellent strength, low density, and impressive thermal properties, making it a preferred choice in multiple industries.
Overview of AlSi7Mg Powder
AlSi7Mg or A357 alloy is a versatile foundry alloy that possesses properties between pure aluminum and high-silicon hypereutectic alloys. The silicon additions improve castability and enhance mechanical properties while magnesium improves strength.
Key characteristics of AlSi7Mg powder include:
Good strength and hardness
Excellent fluidity and castability
Good machinability and polishability
High thermal conductivity
Good corrosion resistance
Low coefficient of thermal expansion
Available in range of particle sizes
AlSi7Mg powder is used for producing automotive components, hydraulic parts, and other precision castings needing balanced properties.
Chemical Composition of AlSi7Mg Powder
The typical chemical composition of AlSi7Mg powder is:
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 6-8% |
| Magnesium (Mg) | 0.4-0.8% |
| Iron (Fe) | 0.15-0.5% |
| Manganese (Mn) | 0.1% max |
| Copper (Cu) | 0.1% max |
| Zinc (Zn) | 0.1% max |
| Titanium (Ti) | 0.25% max |
Properties of AlSi7Mg Powder
AlSi7Mg powder possesses the following properties:
| Property | Value |
| Density | 2.68 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 130-160 W/mK |
| Electrical Resistivity | 3-5 μΩ.cm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 250-300 MPa |
| Yield Strength | 140-180 MPa |
| Elongation | 4-8% |
| Hardness | 80-100 Brinell |
The silicon additions increase the strength while retaining good ductility and machinability. The alloy has excellent castability and thermal properties.
Production Method of AlSi7Mg Powder
Commercial production processes used for AlSi7Mg powder include:
Gas Atomization – Molten alloy stream broken into fine droplets by inert gas jets. Produces spherical powder.
Water Atomization – High pressure water jet impacts molten metal to yield fine powders. Cost effective but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and silicon powders followed by cold compaction and sintering.
Gas atomization provides the most control over powder characteristics like particle size distribution, morphology, and microstructure.
Applications of AlSi7Mg Powder
The key applications of AlSi7Mg powder include:
Metal Injection Molding – To manufacture small intricate parts with tight tolerances and good mechanical properties.
Additive Manufacturing – Used in binder jetting, laser melting and other AM processes to produce complex components.
Castings – Added to melts to improve fluidity. Used to manufacture automotive parts requiring durability.
Powder Metallurgy – Press and sinter process to create high performance parts.
Thermal Spraying – Deposited as protective coatings on metal surfaces to provide wear and corrosion resistance.
Welding Filler – For joining aluminum components while retaining weld strength.
Pyrotechnics – Added to pyrotechnic compositions as a fuel constituent.
Specifications of AlSi7Mg Powder
AlSi7Mg powder is available under different size ranges, grades and purity levels:
Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM.
Morphology: Spherical, granular and irregular particle shapes. Smooth powder flows better.
Purity: From commercial to high purity (99.9%) grades.
Oxygen Content: Levels range from 400 – 1500 ppm for different production methods.
Flowability: Powder customized for excellent flow rates of 25 s/50 g or better.
Grades: Custom alloy chemistry and powder characteristics offered.
Handling and Storage of AlSi7Mg Powder
AlSi7Mg powder should be properly handled and stored to prevent:
Moisture contact leading to oxidation
Fire hazards from dust accumulation
Health hazards from inhaling fine powders
Safety practices recommended by supplier should be followed
Sealed containers under inert atmosphere along with proper grounding and PPE is recommended.
Testing and Characterization Methods
Key test methods for AlSi7Mg powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Flow rate measurement using Hall flowmeter
Density determination by helium pycnometry
Impurity levels tested by ICP-MS
Microstructure examined by XRD phase analysis
Thorough testing ensures powder quality for application requirements is met.
Comparison of AlSi7Mg and AlSi10Mg Powders
AlSi7Mg and AlSi10Mg are two aluminum alloy powders compared:
| Parameter | AlSi7Mg | AlSi10Mg |
| Silicon content | 6-8% | 9-11% |
| Strength | Lower | Higher |
| Castability | Comparable | Comparable |
| Corrosion resistance | Good | Excellent |
| Cost | Lower | Higher |
| Applications | Castings, MIM | Aerospace, AM parts |
| Availability | Readily available | Moderate |
AlSi10Mg offers higher strength but at increased cost. AlSi7Mg provides well-balanced properties at lower cost where high strength is not critical.
AlSi7Mg Powder FAQs
Q: How is AlSi7Mg powder produced?
A: AlSi7Mg powder is commercially produced using gas atomization, water atomization, or mechanical alloying followed by sintering. Gas atomization offers better control over particle characteristics.
Q: What are the main applications for AlSi7Mg powder?
A: The key applications for AlSi7Mg powder include metal injection molding, aluminum die casting, additive manufacturing, powder metallurgy, thermal spray coatings, and filler welding wire.
Q: What is the typical particle size used for AlSi7Mg powder in AM?
A: For most metal 3D printing processes like DMLS and binder jetting, the common particle size range for AlSi7Mg powder is 20-45 microns.
Q: Does AlSi7Mg powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders under inert atmosphere using proper grounding, ventilation, and PPE to prevent fire and explosion hazards.
Q: Where can I buy AlSi7Mg powder suitable for making precision castings?
A: Leading powder suppliers like Nanochemazone provide AlSi7Mg powder suitable for foundry applications like precision castings.
Description
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Composition | Al-Mg-Sc-Zr alloy |
| Density | 2.7 g/cc |
| Particle shape | Spherical |
| Size range | 10-75 microns |
| Apparent density | Up to 60% of true density |
| Flowability | Excellent |
| Strength | Very high for Al alloy powder |
| Weldability | Excellent |
| Element | Weight % |
| Aluminum | Balance |
| Magnesium | 0.2-1% |
| Scandium | 0.2-0.7% |
| Zirconium | 0.05-0.25% |
| Silicon | 0.1% max |
| Iron | 0.1% max |
| Copper | 0.1% max |
| Property | Values |
| Density | 2.7 g/cc |
| Melting point | 640-655°C |
| Electrical resistivity | 4.5-5.5 μΩ-cm |
| Thermal conductivity | 150-180 W/mK |
| Thermal expansion | 21-24 x 10^-6 /K |
| Maximum service temperature | 250°C |
| Property | Values |
| Yield strength | 400-500 MPa |
| Tensile strength | 480-570 MPa |
| Elongation | 7-10% |
| Hardness | 115-150 HB |
| Shear strength | 330 MPa |
| Fracture toughness | 29-35 MPa√m |
| Sector | Uses |
| Aerospace | Airframes, wings, fuselage skins |
| Automotive | Chassis, suspension parts |
| Industrial | Robot arms, lifting equipment |
| Additive manufacturing | High performance components |
| Standard | Description |
| ASTM B951 | Standard for precipitation hardened aluminum alloys |
| DIN 1718 | Aluminum and aluminum alloys designations |
| EN 586-2 | Forgings for high strength structural applications |
| AMS 4413 | Aluminum alloy powder compositions for additive manufacturing |
| Particle Size | Characteristics |
| 10-25 microns | Ultrafine powder used in laser AM processes |
| 25-45 microns | Common size range for laser bed and binder jetting |
| 45-75 microns | Larger sizes used in cold spraying |
| Apparent Density | Details |
| Up to 60% of true density | For spherical powder shape |
| 1.5 – 1.7 g/cc | Improves with greater packing density |
| Method | Details |
| Gas atomization | High pressure inert gas breaks up molten metal stream into fine droplets |
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| Sieving | Classifies powder into different particle size fractions |
AlSi10 Powder
AlSi10 Powder
| Product | AlSi10 Powder |
| CAS No. | 7440-21-3 |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al90Si10 |
| Density | 2.67g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-305/25 |
AlSi10 Description:
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Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi10 Powder AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition The typical composition of AlSi10 alloy powder is:| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
AlSi10Mg Powder
AlSi10Mg Powder
| Product | AlSi10Mg Powder |
| CAS No. | 7429-90-5 |
| Appearance | Fine Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlS10Mg |
| Density | 2.67-2.7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-305/25 |
AlSi10Mg Description:
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| 100KG | 34.6 | 100KG | 23.5 |
| Element | Weight % |
| Aluminum (Al) | Base/remainder |
| Silicon (Si) | 9-11% |
| Magnesium (Mg) | 0.2-0.45% |
| Other (Fe, Mn, etc.) | < 0.55% total |
| Element | Minimum wt% | Maximum wt% |
| Aluminum | Bal. | Bal. |
| Silicon | 9 | 11 |
| Magnesium | 0.2 | 0.45 |
| Other | – | 0.55 |
| Property | Typical Values |
| Density | 2.67 g/cc |
| Melting Point | ~615°C |
| Thermal Conductivity | 130 W/m-K |
| Electrical Resistivity | 4-8 x 10^-8 Ωm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Yield Strength | 215-365 MPa |
| Tensile Strength | 330-430 MPa |
| Elongation | 8-10% |
| Hardness | 80-100 Brinell |
| Sector | Typical Applications |
| Aerospace | Turbine blades, structural brackets, rocket nozzles, satellites |
| Automotive | Powertrain, pistons, turbochargers, heat exchangers |
| Industrial | Robotics, tooling, jigs and fixtures |
| Medical | Orthopedic implants, prosthetics |
| General | Heat sinks, hydraulic manifolds, housings |
| Process | Heat Source | Description |
| SLM | Laser | Selective laser melting |
| DMLS | Laser | Direct metal laser sintering |
| EBM | Electron beam | Electron beam melting |
| Binder jetting | Liquid binder | Binder printed, then sintered |
| Cold spray | Kinetic | Powder sprayed onto substrate |
| Parameter | Typical Value | Role |
| Particle shape | Spherical >90% | Flowability, density |
| Particle size (μm) | 15-45 | Density, resolution |
| Flow rate (s/50g) | 23-27 | Powder bed packing |
| Apparent density (g/cc) | 1.2-1.6 | Recyclability |
| Tap density (g/cc) | 2.2-2.7 | Green density |
| Purity | >99.5% | Defect reduction |
| Oxygen (ppm) | <1000 | Clean melting |
AlSi50 Powder
AlSi50 Powder
| Product | AlSi50 Powder |
| CAS No. | N/A |
| Appearance | White Metal Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlSi |
| Density | 2.7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-307/25 |
AlSi50 Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi50 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi50 Powder AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 Powder Composition The typical composition of AlSi50 alloy powder is:| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 48-52% |
| Property | Value |
| Density | 2.55 g/cm3 |
| Melting Point | 577°C |
| Ultimate Tensile Strength | 200-300 MPa |
| Elongation | <1% |
| Hardness | 100-120 HB |
| Thermal Conductivity | 50-90 W/m-K |
| CTE | 12-15 x 10<sup>-6</sup>/°C |
| Young’s Modulus | 80-90 GPa |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Automotive components | Low density and excellent castability. |
| Aerospace parts | High specific strength, stable dimensions. |
| Electronic substrates | Thermal management, CTE match with ceramics. |
| Mirror blanks | Low density, machinability, stability. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Parameter | Options |
| Particle size | 10 – 150 microns |
| Particle shape | Irregular, spherical |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi40, AlSi30 |
| Method | Details |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Press and sinter | Economical for higher volume simpler shapes. |
| Casting | Leverages excellent fluidity and mold filling behavior. |
| Extrusion | For profiles, rods and tubes. |
| Heat Treatment | Details | Purpose |
| Solution heat treatment | 500-550°C, quench | Dissolve soluble phases |
| Artificial aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Stress relieving | 250°C, 2 hrs | Remove residual stresses |
| Alloy | AlSi50 | AlSi40 | AlSi30 |
| Fluidity | Highest | High | Medium |
| Castability | Excellent | Very Good | Good |
| Hardness | High | Medium | Low |
| Strength | High | Medium | Low |
| Thermal Conductivity | Medium | High | Highest |
| CTE | Low | Medium | High |
| Cost | High | Medium | Low |
| Manufacturer | Country |
| Binder Metals | Germany |
| CNPC Powder | China |
| Sandvik Osprey | UK |
| Rio Tinto Metal Powders | Canada |
| Valimet Inc | USA |
| ASK Chemicals | USA |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al and Si content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Shape and flow characteristics |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flowmeter test | Maximum seconds for 50g flow |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
AlSiCu Powder
AlSiCu Powder
| Product | AlSiCu Powder |
| CAS No. | N/A |
| Appearance | Silvery-White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Si-Cu |
| Density | 2.68g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-308/25 |
AlSiCu Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSiCu Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSiCu Powder(AlSi10) AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition The typical composition of AlSi10 alloy powder is:| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
| Manufacturer | Country |
| Hoeganaes Corporation | USA |
| Sandvik Osprey | UK |
| CNPC Powder | China |
| Rio Tinto Metal Powders | Canada |
| Toyal America | USA |
| ECKA Granules | Germany |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
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