CoCrMo Powder

$0.00

CoCrMo Powder

Product	CoCrMo Powder
CAS No.	N/A
Appearance	Spherical Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	CoCrMo
Density	8.3g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-211/25

CoCrMo Description:

CoCrMo Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

CoCrMo Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

CoCrMo Powder

CoCrMo is a cobalt-chromium-molybdenum alloy powder widely used in metal additive manufacturing for biomedical, dental, aerospace, and industrial applications needing wear resistance and biocompatibility.

Overview of CoCrMo Powder

This article provides a detailed guide to CoCrMo powder covering composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection, comparisons, pros and cons, and FAQs. Key information is presented in easy-to-reference tables.

Composition of CoCrMo Powder

Element	Weight %	Purpose
Cobalt	58-69	Matrix element, biocompatibility
Chromium	26-30	Corrosion resistance, wear resistance
Molybdenum	5-7	Strength, wear resistance
Carbon	0.05-0.35	Carbide former
Silicon	1 max	Deoxidizer
Manganese	1 max	Deoxidizer
Iron	0.75 max	Contamination limit

The high cobalt content provides biocompatibility while chromium and molybdenum impart strength and wear resistance.

Properties of CoCrMo Powder

Property	Description
Biocompatibility	Excellent compatibility with human body tissues
Wear resistance	High abrasion and sliding wear resistance
Corrosion resistance	Resistant to body fluids and many chemicals
Strength	Tensile strength up to 1310 MPa when work hardened
Hardness	Up to 54 HRC when age hardened
Fatigue strength	Suitable for cyclical dynamic loading

The properties enable use for load-bearing implants and devices.

AM Process Parameters for CoCrMo Powder

Parameter	Typical value	Purpose
Layer height	20-50 μm	Resolution vs build speed
Laser power	150-400 W	Melting condition without vaporization
Scan speed	400-1200 mm/s	Density versus production rate
Hatch spacing	80-120 μm	Mechanical properties
Supports	Tree or lattice	Overhangs, internal channels
Hot isostatic pressing	1220°C, 100 MPa, 3 hrs	Eliminate porosity

Parameters tailored for density, microstructure, build rate and post-processing requirements.

Applications of 3D Printed CoCrMo Parts

Industry	Applications
Medical	Knee/hip implants, dental crowns, surgical tools
Aerospace	Turbine blades, engine components
Automotive	Valve seats, turbocharger wheels
Industrial	Wear-resistant tooling, flanges, seals
Oil and gas	Valve parts, pumps

Benefits versus wrought CoCrMo include complex geometries, customized implants, reduced costs and lead times.

Specifications of CoCrMo Powder for AM

Parameter	Specification
Particle size range	15-45 μm typical
Particle shape	Spherical morphology
Apparent density	> 4 g/cc
Tap density	> 6 g/cc
Hall flow rate	> 23 sec for 50 g
Purity	>99.9%
Oxygen content	<1000 ppm

Custom size distributions and controlled moisture levels available.

Handling and Storage of CoCrMo Powder

As a reactive material, careful CoCrMo powder handling is essential:

Store sealed containers away from moisture, acids, ignition sources

Prevent exposure to air and use inert gas padding

Ground equipment to dissipate static charges

Avoid dust accumulation and use dust extraction

Local exhaust ventilation recommended

Follow safety data sheet precautions

Proper techniques ensure optimal powder condition.

Inspection and Testing of CoCrMo Powder

Method	Parameters Tested
Sieve analysis	Particle size distribution
SEM imaging	Particle morphology
EDX	Chemistry and composition
XRD	Phases present
Pycnometry	Density
Hall flow rate	Powder flowability

Testing per ASTM standards verifies powder quality and batch consistency.

Comparing CoCrMo to Alternative Alloy Powders

Alloy	Biocompatibility	Strength	Cost	Printability
CoCrMo	Excellent	Medium	Medium	Good
Titanium Ti64	Good	Low	High	Fair
Stainless steel 316L	Good	Medium	Medium	Excellent
Inconel 718	Poor	High	High	Good

CoCrMo provides the best combination of biocompatibility, strength, and printability for many applications.

Pros and Cons of CoCrMo Powder for AM

Pros	Cons
Excellent biocompatibility and corrosion resistance	Limited high temperature capability
Very good wear and abrasion resistance	Susceptible to porosity during printing
Readily 3D printable and weldable	Requires controlled atmosphere handling
Cost advantage versus titanium alloys	Post-processing often needed
Can match wrought material properties	Lower fracture toughness than stainless steels

CoCrMo enables functional metal implants and components, albeit with controlled processing requirements.

Frequently Asked Questions about CoCrMo Powder

Q: What particle size range works best for 3D printing CoCrMo alloy?

A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density.

Q: What post-processing methods are used on CoCrMo AM parts?

A: Hot isostatic pressing, heat treatment, surface machining, and polishing are commonly used post-processes for achieving full density and surface finish.

Q: Which metal 3D printing processes are compatible with CoCrMo alloy?

A: Selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) can all process CoCrMo powder.

Q: What industries use additively manufactured CoCrMo components?

A: Medical, dental, aerospace, automotive, oil and gas, and industrial sectors benefit from 3D printed CoCrMo parts.

Q: Does CoCrMo require support structures during 3D printing?

A: Yes, supports are needed on overhangs and internal channels to prevent deformation and allow easy removal after printing.

Q: What defects can occur when printing CoCrMo powder?

A: Potential defects are porosity, cracking, distortion, incomplete fusion, and surface roughness. Most can be prevented with optimized parameters.

Q: What type of biocompatibility testing is done on CoCrMo alloys?

A: Cytotoxicity, sensitization, irritation, systemic toxicity, genotoxicity, and implantation testing per standard.

Q: How are the properties of printed CoCrMo compared to cast alloy?

A: AM CoCrMo components can achieve mechanical properties on par or better than cast and annealed counterparts when optimized.

Q: What are the main differences between CoCr F75 and SP2 alloys?

A: F75 has higher carbon for better machinability while SP2 has lower carbon plus niobium for improved particle melting behavior during printing.

Q: What density can be expected with 3D printed CoCrMo components?

A: Density above 99% is achievable for CoCrMo with ideal parameters tailored for the alloy, matching wrought material properties.

Add to compare

Add to wishlist

Category: 3D Printing Metal Powder

Description

Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.

Reviews (0)

Reviews

There are no reviews yet.

Only logged in customers who have purchased this product may leave a review.

Shipping & Delivery

300M Stainless Steel Powder

Product	300M Stainless Steel Powder
CAS No.	12597-68-1
Appearance	Fine Metallic Gray Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-Cr-Ni
Density	7.9g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-168/25

300M Stainless Steel Description:

300M Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

300M Stainless Steel Powder Related Information :

Element	Composition Range
Carbon (C)	0.05% max
Silicon (Si)	1.0% max
Manganese (Mn)	2.0% max
Phosphorus (P)	0.03% max
Sulfur (S)	0.01% max
Chromium (Cr)	24.0-26.0%
Nickel (Ni)	19.0-22.0%
Molybdenum (Mo)	4.0-5.0%
Nitrogen (N)	0.10-0.16%
Iron (Fe)	Balance

The key alloying elements like chromium, nickel, and molybdenum give 300M stainless its unique properties. The high chromium content provides excellent corrosion and oxidation resistance. Nickel further enhances this by making the steel more resistant to reducing acids. Molybdenum improves pitting and crevice corrosion resistance in chlorides. Nitrogen is also added to stabilize the austenitic structure and increase strength through solid solution strengthening. Carbon is restricted to minimize carbide precipitation. The end result is a versatile corrosion resistant steel powder ideal for additive manufacturing. 300M Stainless Steel Powder Properties 300M stainless steel provides an excellent combination of high strength and good ductility along with outstanding corrosion resistance. Some key properties are outlined below: 300M Stainless Steel Powder Properties

Property	Value
Density	7.9 g/cm3
Melting Point	1370°C (2500°F)
Thermal Conductivity	12 W/m-K
Electrical Resistivity	72 μΩ-cm
Modulus of Elasticity	200 GPa
Poisson’s Ratio	0.29
Tensile Strength	165ksi (1140 MPa)
Yield Strength	140ksi (965 MPa)
Elongation	35%

The austenitic structure gives 300M enhanced toughness and ductility compared to martensitic grades. It also makes the steel non-magnetic. The material has good strength up to 600°C and can be used at cryogenic temperatures. Corrosion resistance is comparable to 316L grade. Wear resistance is lower than martensitic grades but machinability is excellent. Overall, 300M offers an exceptional balance of strength, ductility, fracture toughness, and corrosion resistance making it suitable for demanding additive manufacturing applications across industries like aerospace, chemical processing, oil & gas, etc. 300M Stainless Steel Powder Applications

Industry	Common Applications
Aerospace	Engine components, structural parts, landing gear
Automotive	Valve bodies, pump parts, turbocharger components
Medical	Implants, prosthetics, surgical instruments
Chemical	Pumps, valves, pipe fittings
Oil & Gas	Downhole tools, wellhead parts, offshore components
Industrial	Food processing equipment, press plates, dies and molds
Consumer	Watch cases, jewelry, decorative artware

The excellent corrosion resistance allows 300M to withstand harsh operating environments in industries like oil & gas, chemical processing, pollution control, etc. where parts are exposed to acids, alkalis, salts, or chlorides. In aerospace applications, it offers high strength for weight reduction combined with good creep and fatigue resistance at elevated temperatures. The austenitic structure gives excellent fracture toughness. In medical uses like implants and surgical tools, the good biocompatibility and high strength of 300M stainless are advantageous. For consumer products, the attractive appearance and ability to polish to a mirror finish make it suitable for decorative applications. Additive manufacturing enables producing components with complex geometries and internal features which are not possible with conventional fabrication routes. This expands the design freedom and range of applications for 300M stainless steel powder. 300M Stainless Steel Powder Specifications 300M powder is commercially available in different size ranges, morphologies, and blends tailored for various additive manufacturing processes. Some key specifications are provided below: 300M Stainless Steel Powder Specifications

Parameter	Typical Values
Particle shape	Spherical, satellite, irregular
Particle size	15-45 μm, 15-53 μm, 53-150 μm
Apparent density	2.5-4.5 g/cm3
Tap density	3.5-4.5 g/cm3
Flow rate	15-25 s/50g
Carbon content	< 0.05 wt%
Oxygen content	< 0.15 wt%
Nitrogen content	0.10-0.16 wt%
Hydrogen content	< 0.0015 wt%

Spherical powders spread easily and have good flowability for uniform layer deposition. They are ideal for SLS/DMLS processes. Irregular and satellite morphologies provide better packing density for binder jetting. Smaller particle sizes (~20 μm) are preferred for better resolution and surface finish. Larger sizes (~45-150 μm) improve powder flow and reduce recoater jamming. chemistry, especially of interstitial elements like C, N, O, H is controlled to avoid vaporization and porosity issues during printing. Gases like nitrogen and argon may be used during atomization to minimize oxidation and hydrogen pickup. Alloying elements are adjusted to compensate for vapor losses during processing. 300M Stainless Steel Powder Handling 300M powder should be handled with care to avoid contamination or mixing with other materials. Some guidelines are provided below: 300M Stainless Steel Powder Handling Store unopened containers in a dry, inert environment to prevent oxidation and moisture pickup Open containers inside gloveboxes filled with argon to prevent air exposure Use tools and containers dedicated only for 300M to prevent cross-contamination Avoid contact with iron or carbon to prevent composition changes Measure powder weight accurately before reuse to control blend ratios Sieve powders before reuse to break up agglomerates and remove large particles Do not pour powder directly back into the main container to prevent mixing of new and used powder Clean equipment thoroughly between handling batches to prevent cross-contamination Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. 300M Stainless Steel Powder Storage 300M powder should be stored in the following conditions: 300M Stainless Steel Powder Storage Store in original sealed containers until ready to use Use inert gas sealing or vacuum packaging for long-term storage Store in a cool, dry location away from direct sunlight Ambient temperatures between 10-25°C are ideal for storage Avoid temperature swings and humidity which can cause condensation Use desiccant bags when opening containers to absorb moisture Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation Rotate stock using a first-in-first-out (FIFO) system Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life. 300M Stainless Steel Powder Safety 300M powder requires handling precautions similar to other fine stainless steel powders: 300M Stainless Steel Powder Safety Use appropriate PPE during handling – gloves, respirators, eye protection Avoid breathing powder dust – use ventilation and masks Avoid skin contact to prevent sensitization – use gloves Use spark-proof tools and vacuum systems designed for combustible dust Inert gas gloveboxes provide protection during handling Explosion proof lighting and electrical equipment are recommended Follow SDS precautions and wear PPE mentioned during processing Maintain cleanliness to avoid particle accumulation and minimize risks Use dust collection systems and housekeeping procedures to lower combustible dust hazards Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential. 300M Stainless Steel Powder Printing 300M requires optimized printing parameters tailored for the alloy: 300M Stainless Steel Printing Parameters Laser power/energy density: 150-220 W, 50-90 J/mm3 Scan speeds: 600-1200 mm/s Hatch spacing: 80-120 μm Layer thickness: 20-50 μm Counterflow argon is preferred over nitrogen Oxygen levels below 1000 ppm prevent oxidation Preheating to 80-150°C reduces residual stresses Stress relief heat treatments mandatory to prevent cracking Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models. 300M Stainless Steel Powder Post-Processing Typical post-processing methods for 300M parts include: 300M Stainless Steel Part Post-Processing Support removal using EDM or sand blasting Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength Heat treatment at 900-950°C to adjust hardness/strength Sanding, bead blasting, grinding, polishing to improve surface finish Passivation in nitric acid for removing heat tint and enhancing corrosion resistance Shot peening to induce compressive stresses and improve fatigue life Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements. 300M Stainless Steel Powder Quality Control Extensive testing should be performed to ensure powder and printed part quality: 300M Stainless Steel Powder Testing Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. 300M Stainless Steel Powder Storage 300M powder should be stored in the following conditions: 300M Stainless Steel Powder Storage Store in original sealed containers until ready to use Use inert gas sealing or vacuum packaging for long-term storage Store in a cool, dry location away from direct sunlight Ambient temperatures between 10-25°C are ideal for storage Avoid temperature swings and humidity which can cause condensation Use desiccant bags when opening containers to absorb moisture Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation Rotate stock using a first-in-first-out (FIFO) system Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life. 300M Stainless Steel Powder Safety 300M powder requires handling precautions similar to other fine stainless steel powders: 300M Stainless Steel Powder Safety Use appropriate PPE during handling – gloves, respirators, eye protection Avoid breathing powder dust – use ventilation and mask Avoid skin contact to prevent sensitization – use gloves Use spark-proof tools and vacuum systems designed for combustible dust Inert gas gloveboxes provide protection during handling Explosion proof lighting and electrical equipment are recommended Follow SDS precautions and wear PPE mentioned during processing Maintain cleanliness to avoid particle accumulation and minimize risks Use dust collection systems and housekeeping procedures to lower combustible dust hazards Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential. 300M Stainless Steel Powder Printing 300M requires optimized printing parameters tailored for the alloy: 300M Stainless Steel Printing Parameters Laser power/energy density: 150-220 W, 50-90 J/mm3 Scan speeds: 600-1200 mm/s Hatch spacing: 80-120 μm Layer thickness: 20-50 μm Counterflow argon is preferred over nitrogen Oxygen levels below 1000 ppm prevent oxidation Preheating to 80-150°C reduces residual stresses Stress relief heat treatments mandatory to prevent cracking Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models. 300M Stainless Steel Powder Post-Processing Typical post-processing methods for 300M parts include: 300M Stainless Steel Part Post-Processing Support removal using EDM or sand blasting Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength Heat treatment at 900-950°C to adjust hardness/strength Sanding, bead blasting, grinding, polishing to improve surface finish Passivation in nitric acid for removing heat tint and enhancing corrosion resistance Shot peening to induce compressive stresses and improve fatigue life Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements. 300M Stainless Steel Powder Quality Control Extensive testing should be performed to ensure powder and printed part quality: 300M Stainless Steel Powder Testing

Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.	Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.
300M Stainless Steel Powder Storage	300M Stainless Steel Powder Storage
300M powder should be stored in the following conditions:	300M powder should be stored in the following conditions:
300M Stainless Steel Powder Storage	300M Stainless Steel Powder Storage
Store in original sealed containers until ready to use	Store in original sealed containers until ready to use
Use inert gas sealing or vacuum packaging for long-term storage	Use inert gas sealing or vacuum packaging for long-term storage
Store in a cool, dry location away from direct sunlight	Store in a cool, dry location away from direct sunlight

300M Stainless Steel Part Testing

Test	Details
Density	Archimedes’, Helium pycnometry
Surface roughness	Profilometer, interferometry
Hardness	Rockwell, Vickers, Brinell
Tensile strength	ASTM E8
Microstructure	Optical microscopy, image analysis
Layer bonding	Electron microscopy, dye penetrant
Porosity	X-ray tomography, image analysis
Surface defects	Penetrant testing, microscopy

Comprehensive testing as per industrial standards ensures consistent powder quality and printed part performance. It minimizes defects and prevents part failures in service. Advantages of 300M Stainless Steel Powder Some of the advantages of using 300M powder for additive manufacturing include: Excellent corrosion resistance comparable to 316L stainless steel High strength with good ductility and fracture toughness Can be processed easily using laser powder bed fusion, binder jetting, etc. Good dimensional accuracy and surface finish in printed parts Performs well in harsh environments and at elevated temperatures Can produce complex geometries not possible with conventional methods Parts can be heat treated to tailor properties like hardness, strength, etc. Offers design flexibility not limited by typical manufacturing constraints Saves material, energy, and costs versus subtractive methods Widely available from leading suppliers to ensure reliable material supply The combination of outstanding material properties, advanced manufacturability, and customizability make 300M an ideal alloy for mission-critical AM components across industries. Limitations of 300M Stainless Steel Powder 300M also has some limitations to consider: More expensive than common alloys like 316L or 17-4PH stainless Requires optimized processing parameters tailored for the alloy Sensitive to contamination from improper powder handling Need for hot isostatic pressing (HIP) to eliminate internal voids Lower wear resistance than martensitic stainless steel powders Requires post-processing and finishing operations High thermal stresses can cause cracking; heat treatments mandatory Oxidation and nitrogen absorption can occur during processing Parts may require supports to avoid deformation during printing Limited number of suppliers compared to more common alloys The specialized composition, high cost, and need for controlled processing conditions limit its use to critical applications where performance justifies the higher cost. 300M vs 316L vs 17-4PH Stainless Steel Powder How does 300M compare against other popular stainless steel powders like 316L and 17-4PH? Comparison of Stainless Steel Powders

Alloy	Composition	Properties	Applications
300M	High Ni, Cr, Mo	Excellent corrosion resistance, good ductility and toughness, high strength to 600°C	Aerospace, oil & gas, chemical, high temp uses
316L	Medium Ni, Cr	Excellent corrosion resistance, readily weldable, good bio-compatibility	Marine hardware, medical implants, food processing
17-4PH	Medium Ni, Cr + Cu	High hardness and strength, good corrosion resistance, heat treatable	Aerospace, tooling, automotive, plastic molds

300M provides the best combination of corrosion resistance and useful strength at elevated temperatures. 17-4PH is preferred for applications 300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties. 300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts. Here is more content continuing the comparison between 300M, 316L, and 17-4PH stainless steel powders: Detailed Comparison 300M has higher tensile strength than 316L and lower ductility. It maintains strength up to 600°C better than 316L. 2 316L has the best all-round corrosion resistance followed by 300M and 17-4PH. 300M resists pitting and crevice corrosion better than 316L. 17-4PH achieves the highest hardness after heat treatment but has lower toughness than 300M and 316L. 300M has higher nickel content than 316L and 17-4PH which improves corrosion resistance. 17-4PH contains copper for precipitation hardening. 300M is used in specialized applications requiring strength at elevated temperatures like aerospace components. 316L is widely used in corrosive environments across industries where high strength is not critical. 17-4PH suits applications requiring high hardness like molds, tooling, and wear-resistant parts for automotive and consumer uses. 300M and 17-4PH powders are more expensive than common 316L powder. 17-4PH is relatively easier to process by laser sintering than 300M. All three are readily weldable grades in the annealed/solutionized condition. 17-4PH requires aging treatment after welding to restore properties. 300M requires stress relieving heat treatments after printing to prevent cracking. 17-4PH is typically H900 heat treated post-build for optimal properties. In summary, 300M fills a niche between generalized corrosion resistance of 316L and high strength/hardness of martensitic 17-4PH. It provides the best elevated temperature properties crucial for aerospace applications. 300M Stainless Steel Powder Questions Here are some common questions asked about 300M stainless steel powder: 300M Stainless Steel Powder FAQs Q: What particle size is best for printing 300M stainless steel? A: 15-45 microns is recommended for SLM/DMLS. Larger sizes 45-100 microns improve flowability but reduce resolution. Q: What is the typical density achieved for 300M parts printed by laser powder bed fusion? A: Printed density over 99% is achievable with optimized parameters. HIP helps eliminate internal voids. Q: What is the typical surface roughness of as-printed 300M parts? A: Around 10-15 microns Ra surface roughness is typical, which can be reduced to under 1 micron by polishing. Q: Does 300M require any post-processing heat treatments? A: Yes, stress-relieving at 1065-1120°C to prevent cracking followed by cooling at <50°C/hr is recommended. Q: What are some typical applications of binder-jet printed 300M parts? A: Tooling components, jigs, fixtures, plastic injection molds are common applications benefitting from the hardness and corrosion resistance. Q: How should unused 300M powder be stored for reuse? A: In a dry, inert atmosphere sealed container at 10-25°C for up to 1 year. Store away from iron contamination. Q: Can you heat treat 300M to increase its hardness? A: Yes, aging at 900-950°C can increase hardness up to 38 HRC similar to precipitation hardening grades. This covers some key questions about 300M powder. Please reach out for any other specific queries.

Add to wishlist

Request a Quote

Quick view

Add to compare

316L Stainless Steel Powder

$0.00

316L Stainless Steel Powder

Product	316L Stainless Steel Powder
CAS No.	69403-31-0
Appearance	Silvery Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-16-18Cr-10-14Ni-2-3-Mo
Density	7g/.9cm3
Molecular Weight	150-160 g/mol
Product Codes	NCZ-DCY-171/25

316L Stainless Steel Description:

310L Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

316L Stainless Powder Related Information :

Element	Weight %	Purpose
Iron	Balance	Principal matrix element
Chromium	16-18	Corrosion resistance
Nickel	10-14	Austenite stabilizer
Molybdenum	2-3	Corrosion resistance
Manganese	<2	Deoxidizer
Silicon	<1	Deoxidizer
Carbon	<0.03	Avoid carbide precipitation

The high chromium and nickel content provide corrosion resistance while the low carbon minimizes carbide precipitation. Properties of 316L Stainless Steel Powder

Property	Description
Corrosion resistance	Excellent resistance to pitting and crevice corrosion
Strength	Tensile strength up to 620 MPa
Weldability	Readily weldable and less prone to sensitization
Fabricability	Easily formed into complex shapes
Biocompatibility	Safe for contact with human body
Temperature resistance	Resistant up to 900°C in oxidizing environments

Parameters tailored for density, microstructure, production rate and post-processing needs. Applications of 3D Printed 316L Parts AM 316L components are used in:

Industry	Applications
Aerospace	Structural brackets, panels, housings
Automotive	Turbine housings, impellers, valves
Chemical	Pumps, valves, reaction vessels
Oil and gas	Downhole tools, manifolds, flanges
Biomedical	Dental, orthopedic implants, surgical tools

Benefits versus wrought 316L include complex geometries, reduced part count, and accelerated product development. 316L powder must meet strict specifications:

Parameter	Specification
Particle size range	15-45 μm typical
Particle shape	Spherical morphology
Apparent density	> 4 g/cc
Tap density	> 6 g/cc
Hall flow rate	> 23 sec for 50 g
Purity	>99.9%
Oxygen content	<1000 ppm

Handling and Storage of 316L Powder As a reactive material, careful 316L powder handling is essential: Store sealed containers away from moisture, acids, ignition sources Use inert gas padding during transportation and storage Ground equipment to dissipate static charges Avoid dust accumulation through extraction and ventilation Follow safety data sheet precautions Proper techniques ensure optimal powder condition. Quality testing methods include:

Method	Parameters Tested
Sieve analysis	Particle size distribution
SEM imaging	Particle morphology
EDX	Chemistry and composition
XRD	Phases present
Pycnometry	Density
Hall flow rate	Powder flowability

Testing per ASTM standards verifies powder quality and batch consistency. Comparing 316L to Alternative Alloy Powders

Alloy	Corrosion Resistance	Strength	Cost	Printability
316L	Excellent	Medium	Medium	Excellent
17-4PH	Good	High	Medium	Good
IN718	Good	Very high	High	Fair
CoCr	Fair	Medium	Medium	Good

With its balanced properties, 316L is very versatile for small to medium sized AM components needing corrosion resistance. Pros and Cons of 316L Powder for AM

Pros	Cons
Excellent corrosion resistance and biocompatibility	Lower high temperature strength than alloys
Readily weldable and machinable	Susceptible to porosity during printing
Cost advantage over exotic alloys	Prone to thermal cracking
Can match wrought material properties	Required post-processing like HIP
Range of suppliers available	Lower hardness than precipitation hardening alloys

316L provides versatile performance at moderate cost, albeit with controlled processing requirements. Frequently Asked Questions about 316L Stainless Steel Powder Q: What particle size range works best for printing 316L alloy? A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density. Q: What post-processing methods are used on 316L AM parts? A: Hot isostatic pressing, heat treatment, surface machining, and electropolishing are common methods for achieving full densification and surface finish. Q: Which metal 3D printing process is ideal for 316L alloy? A: All major powder bed fusion processes including selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) are regularly used. Q: What industries use additively manufactured 316L components? A: Aerospace, automotive, biomedical, marine hardware, chemical processing, and oil and gas industries benefit from 3D printed 316L parts. Q: Does 316L require support structures during 3D printing? A: Yes, support structures are essential on overhangs and bridged sections to prevent deformation and allow easy removal after printing. Q: What defects can occur when printing 316L powder? A: Potential defects are porosity, cracking, distortion, lack of fusion, and surface roughness. Most can be prevented with optimized parameters. Q: What is the key difference between 316 and 316L alloys? A: 316L has lower carbon content (0.03% max) which improves corrosion resistance and eliminates harmful carbide precipitation during welding. Q: How are the properties of printed 316L compared to wrought alloy? A: With optimized parameters, AM 316L components can achieve mechanical properties on par or exceeding conventionally processed wrought counterparts. Q: What density can be expected with 3D printed 316L parts? A: Density above 99% is achievable for 316L with ideal parameters tailored for the alloy, matching wrought material properties. Q: What finishing is typically applied to 316L AM parts? A: Abrasive flow machining, CNC machining, and electropolishing are common finishing processes for removing surface roughness and achieving the required tolerances.

Add to wishlist

Request a Quote

Quick view

Add to compare

317L Powder

$0.00

317L Powder

Product	317L Powder
CAS No.	12597-67-6
Appearance	Silvery Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-18Cr-12Ni-3Mo
Density	7.9g/cm3
Molecular Weight	150-160 g/mol
Product Codes	NCZ-DCY-172/25

317L Description:

317L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

317L Powder Related Information :

Properties	Details
Composition	Fe-18Cr-3Mo-0.08C alloy
Density	8.0 g/cc
Particle shape	Irregular, angular
Size range	10-150 microns
Apparent density	Up to 50% of true density
Flowability	Moderate
Corrosion resistance	Excellent in many environments
Strengthening	Cold working and solid solution strengthening

317L powder is widely used in chemical processing, marine applications, pulp and paper industry, nuclear power generation, and architectural features needing weathering resistance. 317L Powder Composition

Element	Weight %
Iron (Fe)	Balance
Chromium (Cr)	17-19%
Nickel (Ni)	11-15%
Molybdenum (Mo)	2.5-3.5%
Manganese (Mn)	<2%
Carbon (C)	0.08% max
Silicon (Si)	1% max
Nitrogen (N)	0.10% max
Sulfur (S)	0.03% max

Iron provides the ferritic matrix and ductility Chromium enhances corrosion and oxidation resistance Nickel stabilizes the austenitic structure Molybdenum further improves pitting resistance Carbon, nitrogen and sulfur controlled as tramp elements 317L Powder Physical Properties

Property	Values
Density	8.0 g/cc
Melting point	1370-1400°C
Electrical resistivity	0.8 μΩ-m
Thermal conductivity	16 W/mK
Thermal expansion	16 x 10^-6 /K
Maximum service temperature	900°C

High density compared to ferritic stainless steels Maintains strength and corrosion resistance at elevated temperatures Resistivity higher than pure iron or carbon steels Lower thermal conductivity than carbon steel Can withstand continuous service up to 900°C The physical properties make 317L suitable for high temperature applications requiring corrosion resistance. 317L Powder Mechanical Properties

Property	Values
Tensile strength	515-620 MPa
Yield strength	205-275 MPa
Elongation	40-50%
Hardness	88-95 HRB
Impact strength	100-150 J
Modulus of elasticity	190-210 GPa

Excellent combination of strength and ductility Can be work hardened significantly to increase strength Very high toughness and impact strength Strength can be further improved through cold working Hardness is relatively low in annealed condition The properties provide an excellent balance of strength, ductility and toughness required for many corrosive environments. 317L Powder Applications

Industry	Example Uses
Chemical	Tanks, valves, pipes, pumps
Petrochemical	Process equipment, tubing, valves
Marine	Propeller shafts, fasteners, deck hardware
Nuclear	Reactor vessels, fuel element cladding
Architectural	Railings, wall panels, roofing

Some specific product uses: Pollution control equipment handling hot acids Nuclear reactor internal structures Marine propeller shafts, deck fittings Pulp and paper industry piping, valves Architectural paneling, roofing, cladding Its excellent corrosion resistance combined with good manufacturability make 317L widely used across demanding industries. 317L Powder Standards

Standard	Description
ASTM A276	Standard for stainless steel bars and shapes
ASTM A479	Standard for stainless steel tubing
AMS 5524	Annealed stainless steel bar, wire, forgings
ASME SA-276	Specification for stainless steel bars and shapes
AISI 630	Standard for 17Cr-4Ni precipitation hardening stainless steel

These standards define: Chemical composition limits of 317L alloy Permissible impurity levels like S, P Required mechanical properties Approved production methods Compliance testing protocols Proper packaging, labeling and documentation Meeting certification requirements ensures suitability of the powder for the intended applications. 317L Powder Particle Size Distribution

Particle Size	Characteristics
10-45 microns	Ultrafine grade for high density and surface finish
45-150 microns	Coarse grade provides good flowability
15-150 microns	Standard grade for pressing and sintering

Finer particles allow greater densification during sintering Coarser powder flows better and fills die cavities uniformly Size range is tailored based on final part properties needed Both gas and water atomized powders are available Controlling particle size distribution allows optimizing processing behavior and final part performance. 317L Powder Apparent Density

Apparent Density	Details
Up to 50% of true density	For irregular powder morphology
4.5-5.5 g/cc typical	Improves with greater packing density

Higher apparent density improves powder flow and compressibility Irregular morphology limits maximum packing density Values up to 60% are possible with spherical powder High apparent density improves press filling efficiency Higher apparent density leads to better manufacturing productivity and part quality. 317L Powder Production Method

Method	Details
Gas atomization	High pressure inert gas breaks molten metal stream into fine droplets
Water atomization	High pressure water jet breaks metal into fine particles
Vacuum induction melting	High purity input materials melted under vacuum
Multiple remelting	Improves chemical homogenization
Sieving	Classifies powder into different particle size ranges

Gas atomization provides clean, spherical powder morphology Water atomization is a lower cost process with irregular particles Vacuum melting and remelting minimizes gaseous impurities Post-processing allows customization of particle sizes Automated production and stringent quality control result in consistent powder suitable for critical applications. 317L Powder Handling and Storage

Recommendation	Reason
Use PPE and ventilation	Avoid exposure to fine metallic particles
Ensure proper grounding	Prevent static discharge while handling
Avoid ignition sources	Powder can combust in oxygen atmosphere
Use non-sparking tools	Prevent possibility of ignition
Follow safety protocols	Reduce risk of burns, inhalation, ingestion
Store in stable containers	Prevent contamination or oxidation

As 317L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions. 317L Powder Testing

Test	Details
Chemical analysis	ICP and XRF verify composition
Particle size distribution	Laser diffraction determines size distribution
Apparent density	Hall flowmeter test per ASTM B212 standard
Powder morphology	SEM imaging shows particle shape
Flow rate analysis	Gravity flow rate through specified nozzle
Loss on ignition	Determines residual moisture content

Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications. 317L Powder Pros and Cons Advantages of 317L Powder Excellent corrosion resistance in many environments High temperature strength and oxidation resistance Good ductility, toughness and weldability More cost-effective than high nickel austenitic grades Readily formable using conventional techniques Can be work hardened through cold/warm working Disadvantages of 317L Powder Lower high temperature creep strength than some ferritic grades Lower hardness and wear resistance than martensitic grades Susceptible to chloride stress corrosion cracking Requires post weld annealing to prevent sensitization Limited cold heading and forming capability Surface discoloration over time in outdoor exposure Comparison With 316L Powder 317L vs 316L Stainless Steel Powder

Parameter	317L	316L
Density	8.0 g/cc	8.0 g/cc
Strength	515-620 MPa	485-550 MPa
Corrosion resistance	Excellent	Outstanding
Pitting resistance	Very good	Excellent
Cost	Low	High
Uses	Process industry, marine	Chemical, pharmaceutical

317L provides higher strength at lower cost 316L offers better pitting corrosion resistance 317L has good chloride stress corrosion resistance 316L preferred for ultra-corrosive environments 317L suited for marine applications and nuclear industry 317L Powder FAQs Q: What are the main applications of 317L stainless steel powder? A: Main applications include chemical processing, petrochemical, marine, nuclear, pulp & paper, and architectural. It is used for equipment like tanks, valves, pipes, pumps, shafts, and cladding. Q: What precautions should be taken when handling 317L powder? A: Recommended precautions include ventilation, grounding, avoiding ignition sources, using non-sparking tools, protective gear, safe storage, and controlling dust exposure. Q: How does molybdenum improve the corrosion resistance of 317L? A: Molybdenum enhances pitting and crevice corrosion resistance in chloride environments. It stabilizes the passive film protecting the surface. Q: What is the main difference between 304L and 317L stainless steel powder? A: 317L contains 3% molybdenum giving it significantly better corrosion resistance compared to 304L, especially in marine and other chloride environments.

Add to wishlist

Request a Quote

Quick view

Add to compare

AerMet100 Stainless Steel Powder

$0.00

AerMet100 Stainless Steel Powder

Product	AerMet 100 Stainless Steel Powder
CAS No.	12060-00-3
Appearance	Gray or Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-13Cr-3Ni-1Mo-0.25C
Density	8.2g/cm3
Molecular Weight	155-165 g/mol
Product Codes	NCZ-DCY-177/25

AerMet100 Stainless Steel Description:

AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AerMet100 Stainless Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AerMet100 Stainless Steel Powder AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting. This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details. AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include: High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC. Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%. Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses. Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service. Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments. Weldability – The low carbon content allows for good weldability using standard fusion welding methods. Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties. This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads. AerMet100 Stainless Steel Powder Composition AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:

Element	Weight %
Iron (Fe)	Balance
Chromium (Cr)	15.0 – 17.0
Nickel (Ni)	7.0 – 10.0
Cobalt (Co)	8.0 – 10.0
Molybdenum (Mo)	4.0 – 5.0
Manganese (Mn)	< 1.0
Silicon (Si)	< 1.0
Carbon (C)	< 0.03

The key alloying elements and their effects are: Chromium – Provides corrosion and oxidation resistance Nickel – Increases toughness and ductility Cobalt – Solid solution strengthener, increases strength Molybdenum – Solid solution strengthener, increases strength and creep resistance Manganese & Silicon – Deoxidizers to improve powder manufacturability Carbon – Kept low for better weldability The combination of these elements gives AerMet100 stainless steel its unique set of properties. AerMet100 Stainless Steel Powder Properties AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:

Property	As-Built	Heat Treated
Density	7.9 g/cc	7.9 g/cc
Porosity	< 1%	< 1%
Surface Roughness (Ra)	15-25 μm	15-25 μm
Hardness	30-35 HRC	34-38 HRC
Tensile Strength	170-190 ksi	190-220 ksi
Yield Strength (0.2% Offset)	160-180 ksi	180-210 ksi
Elongation	8-13%	10-15%
Reduction of Area	15-25%	15-25%
Modulus of Elasticity	27-30 Msi	29-32 Msi
CTE (70-400°C)	11-12 μm/m°C	11-12 μm/m°C
Conductivity	25-30% IACS	25-30% IACS

The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount. AerMet100 Stainless Steel Powder Applications The unique properties of AerMet100 make it an excellent choice for the following applications: Aerospace Structural brackets, braces, fuselage components Landing gear parts, wing components, empennage Engine mounts, exhaust components Turbine blades, impellers, compressor parts High-strength fasteners, bolts, nuts, rivets Oil & Gas Downhole drill tools and components Wellhead parts, valves, pumps Pressure vessels, pipe fittings Subsea/offshore structural parts Automotive Power generation components Drive systems parts like gears, shafts Structural braces, chassis components High-performance racing components Industrial Robotics parts subject to wear and impact Dies, molds, tooling Fluid handling parts like valves and pumps Other high-cycle loaded components The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well. AerMet100 Stainless Steel Powder Specifications

Specification	Grade/Alloy
AMS 7245	AerMet100
ASTM F3056	AlloySpec 23A
DIN 17224	X3NiCoMoAl 15-7-3

Typical size distributions for AM processing are:

Particle Size	Distribution
15-53 μm	98%
<106 μm	99%

Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy. Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245. Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping. Storage and Handling To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply: Store sealed containers in a cool, dry place away from moisture and sources of contamination Avoid exposing powder to high humidity (>60% RH) for prolonged time Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation Pour and transfer powder in inert environments with low oxygen content if possible Use powder handling equipment and accessories made from compatible materials to prevent contamination Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties Conduct testing of used powder to ensure it still meets all specifications for reuse Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability. Safety Information Wear PPE when handling powder – gloves, respirator mask, goggles Avoid skin contact to prevent possible allergic reactions Prevent inhalation of fine powders over long periods Ensure adequate ventilation and dust collection when processing Use non-sparking tools to dispense and handle powder Inert gas blanketing is recommended for powder handling Follow all applicable safety data sheet (SDS) guidelines Dispose according to local regulations and ensure containment AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised. Inspection and Testing To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:

Test Method	Property Validated
Visual inspection	Powder flowability, contamination
Scanning electron microscopy	Particle size distribution and morphology
Energy dispersive X-ray spectroscopy	Alloy chemistry, contamination
X-ray diffraction	Phases present, contamination
Hall flowmeter	Powder flow rate
Apparent density	Powder packing density
Tap density test	Powder flowability
Sieve analysis	Particle size distribution per ASTM B214
Chemical analysis	Composition per AMS 7245, oxides
Density measurement	Powder density vs AMS 7245

Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc. AerMet100 Stainless Steel Powder Comparison to Similar Materials

Alloy	Strength	Ductility	Weldability	Cost
AerMet100	Very high	Moderate	Fair	Moderate
17-4PH	High	Low	Poor	Low
Custom 465	Very high	Low	Poor	High
316L	Moderate	High	Excellent	Low
Inconel 718	High	High	Moderate	Very high

Advantages of AerMet100: Higher strength than 17-4PH and 316L Better ductility than Custom 465 for higher impact resistance More weldable than precipitation hardening alloys Lower cost than Inconel 718 Limitations of AerMet100: Lower ductility/fracture toughness than austenitic 316L Inferior weldability compared to 316L Higher cost than 17-4PH or 316L Lower strength than Custom 465 in peak aged condition Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes. FAQ Q: What are the key benefits of AerMet100 alloy? A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications. Q: What heat treatment is used for AerMet100? A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness. Q: What welding methods can be used to join AerMet100 parts? A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints. Q: How does AerMet100 compare to maraging steels for AM? A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging. Q: Can AerMet100 be machined after AM processing? A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining. Q: What particle size range of AerMet100 powder is optimal for AM? A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.

Add to wishlist

Request a Quote

Quick view

Add to compare

Al 2024 Powder

$0.00

Al 2024 Powder

Product	Al 2024 Powder
CAS No.	7429-90-5
Appearance	Silvery or Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al-4.4Cu-1.5Mg-0.6Mn
Density	2.78g/cm3
Molecular Weight	110-120g/mol
Product Codes	NCZ-DCY-178/25

Al 2024 Description:

Al 2024 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 2024 Powder Related Information :

Element	Weight %
Aluminum (Al)	90.7-94.7%
Copper (Cu)	3.8-4.9%
Magnesium (Mg)	1.2-1.8%
Manganese (Mn)	0.3-0.9%
Iron (Fe)	0-0.5%
Silicon (Si)	0-0.5%
Zinc (Zn)	0-0.25%
Chromium (Cr)	0-0.1%
Titanium (Ti)	0-0.15%

Properties of Al 2024 Powder

Property	Value
Density	2.77 g/cm3
Melting Point	500-638°C
Thermal Conductivity	121-190 W/mK
Electrical Conductivity	26-35% IACS
Young’s Modulus	73 GPa
Poisson’s Ratio	0.33
Tensile Strength	400-500 MPa
Yield Strength	290-385 MPa
Elongation	8-20%
Hardness	90-150 Vickers

The copper additions result in substantial increase in strength while maintaining moderate ductility and excellent fatigue strength through precipitation hardening. It offers optimal combination of properties for high-performance applications. Production Method for Al 2024 Powder Commercial production methods for Al 2024 powder include: Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powder. Controlled particle size distribution. Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine irregular powder. Mechanical Alloying – Ball milling a mixture of aluminum and alloying element powders followed by cold compaction and sintering. Electrolysis – Aluminum produced through electrolysis process and then alloyed and atomized. Gas atomization provides the best control over particle characteristics like size, shape and microstructure. Applications of Al 2024 Powder Additive Manufacturing – Used in selective laser melting, direct metal laser sintering to produce complex aerospace and automotive components. Metal Injection Molding – To manufacture small intricate parts with good mechanical properties and corrosion resistance. Powder Metallurgy – Press and sinter process to create high performance automotive and machinery parts. Thermal Spraying – Plasma or arc spraying to deposit protective Al 2024 coatings against wear and corrosion. Welding Filler – Used as filler wire/rod for arc welding of aluminum alloys. Provides excellent weld strength. Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum. Specifications of Al 2024 Powder Al 2024 powder is available in different size ranges, shapes and grades including: Particle Size: From 10 – 150 microns for AM, up to 300 microns for thermal spray processes. Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better. Grades: Conforming to AMS 4255, ASTM B221, EN 573-3, ISO 209 specifications and other custom grades. Purity: From commercial to high purity levels based on chemical composition and application needs. Storage and Handling of Al 2024 Powder Al 2024 powder requires careful storage and handling to prevent: Oxidation and reaction with moisture Dust explosions from ignition of fine powder Inhalation related health problems Safety practices recommended by supplier should be followed Inert gas blanketing, proper grounding, ventilation, and PPE should be used when handling the powder. Testing and Characterization Methods Key test methods used for Al 2024 powder include: Chemical analysis using OES or XRF spectroscopy Particle size distribution as per ASTM B822 standard Morphology analysis through scanning electron microscopy Powder flow rate measurement using Hall flowmeter Density measurement by helium pycnometry Impurities testing by ICP-MS Microstructure examination by X-ray diffraction These tests ensure the powder meets the required chemistry, physical characteristics, and microstructure as per application needs. Comparison Between Al 2024 and Al 7075 Powder Al 2024 and Al 7075 are two high strength aluminum alloy powders compared:

Parameter	Al 2024	Al 7075
Alloy type	Heat treatable	Heat treatable
Cu content	3.8-4.9%	1.2-2%
Zn content	0-0.25%	5.1-6.1%
Strength	High	Very high
Fracture toughness	Higher	Moderate
Corrosion resistance	Good	Moderate
Weldability	Fair	Poor
Cost	Lower	Higher

Al 2024 offers better fabricability whereas Al 7075 provides very high strength after heat treatment. Al 2024 is more cost effective. Al 2024 Powder FAQs Q: How is Al 2024 powder produced? A: Al 2024 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers the best control of particle size and morphology. Q: What are the main applications of Al 2024 powder? A: The major applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, and pyrotechnic compositions where high strength and good corrosion resistance is required. Q: What is the typical particle size used for Al 2024 powder in AM? A: In most metal 3D printing processes, the ideal particle size range for Al 2024 powder is 15-45 microns with spherical morphology and good flow characteristics. Q: Does Al 2024 powder require any special handling precautions? A: Yes, it is recommended to handle fine aluminum powders under inert gases using proper grounding, ventilation and PPE to prevent risk of fires and explosions. Q: Where can I buy Al 2024 powder suitable for aerospace components? A: High purity gas atomized Al 2024 powders meeting aerospace requirements can be sourced from companies like Nanochemazone.

Add to wishlist

Request a Quote

Quick view

Add to compare

Al 3004 Powder

$0.00

Al 3004 Powder

Product	Al 3004 Powder
CAS No.	7429-90-5
Appearance	Silvery-Gray Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al-1.2Mn-1.0Mg
Density	2.73g/cm3
Molecular Weight	27g/mol
Product Codes	NCZ-DCY-180/25

Al 3004 Description:

Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3004 Powder Related Information :

Element	Weight %
Aluminum (Al)	Balance
Manganese (Mn)	1.0-1.5%
Magnesium (Mg)	0.2-0.8%
Silicon (Si)	0-0.6%
Iron (Fe)	0-0.7%
Copper (Cu)	0-0.25%
Chromium (Cr)	0-0.10%
Zinc (Zn)	0-0.10%

Properties of Al 3004 Powder

Property	Value
Density	2.73 g/cm3
Melting Point	630-655°C
Thermal Conductivity	180 W/mK
Electrical Conductivity	41-43 %IACS
Young’s Modulus	68-72 GPa
Poisson’s Ratio	0.33
Tensile Strength	190-240 MPa
Yield Strength	110-170 MPa
Elongation	10-20%
Hardness	50-65 Brinell

The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high. Production Method for Al 3004 Powder Common production methods for Al 3004 powder include: Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution. Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content. Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering. Gas atomization provides superior control over powder characteristics critical for advanced applications. Applications of Al 3004 Powder Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts. Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance. Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts. Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance. Welding Filler – Used as filler wire to provide weld strength similar to base metal. Pigments – Added to paints and coatings to provide shine and corrosion protection. Specifications of Al 3004 Powder Al 3004 powder is available under different size ranges, shapes, purity levels, and grades: Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes. Morphology: Spherical, granular, irregular and flake powder shapes are available. Purity: From commercial grades up to high purity levels based on impurity limits. Grades: Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered. Flowability: Powder can be customized for specific flow rates as per application requirements. Storage and Handling of Al 3004 Powder Al 3004 powder should be properly handled and stored to prevent: Oxidation and reaction with moisture Dust explosion hazards from fine powder Inhalation related health problems Safety practices from supplier SDS should be followed Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder. Testing and Characterization Methods Key test methods used for Al 3004 powder include: Chemical composition analysis using OES or XRF Particle size distribution as per ASTM B822 standard Morphology analysis through SEM Powder flow rate measured by Hall flowmeter Density determined by helium pycnometry Impurity level testing by ICP-MS Microstructure examination by X-ray diffraction These tests ensure batch-to-batch consistency and that the powder meets application requirements. Comparison Between Al 3004 and Al 6061 Powders Al 3004 and Al 6061 are two aluminum alloy powders compared:

Parameter	Al 3004	Al 6061
Alloy type	Non-heat treatable	Heat treatable
Mg content	0.2-0.8%	0.8-1.2%
Strength	Moderate	Higher
Corrosion resistance	Excellent	Excellent
Weldability	Excellent	Good
Machinability	Good	Excellent
Cost	Lower	Higher

Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance. Al 3004 Powder FAQs Q: How is Al 3004 powder produced? A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics. Q: What are the main applications of Al 3004 powder? A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire. Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing? A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration. Q: Does Al 3004 powder require any special handling precautions? A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards. Q: Where can I buy Al 3004 powder suitable for aerospace welding wire? A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.

Add to wishlist

Request a Quote

Quick view

Add to compare

AlMgScZr Powder

$0.00

AlMgScZr Powder

Product	AlMgScZr Powder
CAS No.	N/A
Appearance	Gray Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al-Mg-Sc-Zr
Density	2.6-2.7g/cm3
Molecular Weight	270g/mol
Product Codes	NCZ-DCY-189/25

AlMgScZr Description:

AlMgScZr Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlMgScZr Powder Related Information :

Properties	Details
Composition	Al-Mg-Sc-Zr alloy
Density	2.7 g/cc
Particle shape	Spherical
Size range	10-75 microns
Apparent density	Up to 60% of true density
Flowability	Excellent
Strength	Very high for Al alloy powder
Weldability	Excellent

AlMgScZr Powder Composition

Element	Weight %
Aluminum	Balance
Magnesium	0.2-1%
Scandium	0.2-0.7%
Zirconium	0.05-0.25%
Silicon	0.1% max
Iron	0.1% max
Copper	0.1% max

Aluminum forms the matrix providing low density Magnesium enhances strength through solid solution strengthening Scandium enables precipitation hardening for peak strength Zirconium promotes fine recrystallized grain structure Other elements present only as impurities AlMgScZr Powder Physical Properties

Property	Values
Density	2.7 g/cc
Melting point	640-655°C
Electrical resistivity	4.5-5.5 μΩ-cm
Thermal conductivity	150-180 W/mK
Thermal expansion	21-24 x 10^-6 /K
Maximum service temperature	250°C

Very low density compared to steels and titanium alloys Melting point is moderately high for an aluminum alloy High electrical and thermal conductivity Relatively high CTE necessitates design considerations Can be used for prolonged periods up to 250°C The properties make AlMgScZr well suited for lightweight structural applications across automotive, aerospace and other sectors. AlMgScZr Powder Mechanical Properties

Property	Values
Yield strength	400-500 MPa
Tensile strength	480-570 MPa
Elongation	7-10%
Hardness	115-150 HB
Shear strength	330 MPa
Fracture toughness	29-35 MPa√m

Very high strength for an aluminum alloy Significantly stronger than other non heat-treatable Al alloys Reasonable ductility in peak aged condition Relatively high fracture toughness Strength can be tailored through aging treatment The properties make AlMgScZr an exceptional choice for structural parts needing high strength-to-weight ratio. AlMgScZr Powder Applications

Sector	Uses
Aerospace	Airframes, wings, fuselage skins
Automotive	Chassis, suspension parts
Industrial	Robot arms, lifting equipment
Additive manufacturing	High performance components

Some specific product uses: Aircraft structural frames, bulkheads, wing spars Automotive transmission casings, engine blocks Industrial robot arms, lifting equipment Additive manufacturing of topology optimized components Electronic enclosures needing thermal management AlMgScZr provides maximum strength with minimum weight penalty across these critical applications. AlMgScZr Powder Standards

Standard	Description
ASTM B951	Standard for precipitation hardened aluminum alloys
DIN 1718	Aluminum and aluminum alloys designations
EN 586-2	Forgings for high strength structural applications
AMS 4413	Aluminum alloy powder compositions for additive manufacturing

These define: Chemical composition limits of AlMgScZr Required mechanical properties in peak aged condition Approved powder production method – inert gas atomization Impurity limits for elements like Fe Quality testing protocols Proper handling and storage Meeting certification requirements ensures optimal alloy performance. AlMgScZr Powder Particle Size Distribution

Particle Size	Characteristics
10-25 microns	Ultrafine powder used in laser AM processes
25-45 microns	Common size range for laser bed and binder jetting
45-75 microns	Larger sizes used in cold spraying

Finer powder provides higher resolution and surface finish Coarser powder suitable for high deposition rate processes Size range tailored based on AM production method used Spherical morphology maintained in all sizes Controlling particle size distribution and shape is critical for AM processing, packing density, and final part properties. AlMgScZr Powder Apparent Density

Apparent Density	Details
Up to 60% of true density	For spherical powder shape
1.5 – 1.7 g/cc	Improves with greater packing density

Spherical morphology provides high apparent density Higher density improves powder flow and bed packing in AM Reduces entrapped gas porosity in final part Maximizing density minimizes press cycle time Higher apparent density results in better manufacturing productivity and part performance. AlMgScZr Powder Production Method

Method	Details
Gas atomization	High pressure inert gas breaks up molten metal stream into fine droplets
Vacuum induction melting	High purity input materials melted in vacuum
Multiple remelting	Improves chemical homogeneity
Sieving	Classifies powder into different particle size fractions

Gas atomization with inert gas produces clean, spherical powder Vacuum processing minimizes gaseous impurities Multiple remelts improve uniformity of composition Post-processing provides particle size distribution control AlMgScZr Powder Handling and Storage

Recommendation	Reason
Ensure proper ventilation	Avoid exposure to fine metallic particles
Use appropriate PPE	Prevent accidental inhalation or ingestion
Avoid ignition sources	Powder can combust in oxygen atmosphere
Follow safe protocols	Reduce health and fire hazards
Store sealed containers	Prevent contamination or oxidation

AlMgScZr powder is relatively stable but general precautions are still recommended for safe handling and maintaining purity. AlMgScZr Powder Inspection and Testing

Test	Details
Chemical analysis	Verifies composition using OES or XRF spectroscopy
Particle size distribution	Laser diffraction analysis
Apparent density	Hall flowmeter test per ASTM B212 standard
Powder morphology	SEM imaging of particle shape
Flow rate analysis	Gravity flow rate through specified nozzle
Moisture measurement	Loss on drying test

Testing ensures the powder meets the required chemical purity, particle characteristics, apparent density, morphology, and flow specifications as per applicable standards. AlMgScZr Powder Pros and Cons Advantages of AlMgScZr Powder Very high strength for an aluminum alloy Retains strength up to 250°C Excellent corrosion resistance High fracture toughness and fatigue strength Good weldability using conventional techniques Low density provides weight savings Limitations of AlMgScZr Powder Relatively expensive compared to other aluminum grades Requires controlled heat treatment for optimal properties Limited high temperature creep resistance Restricted hot formability in peak aged condition Susceptible to galvanic corrosion if improperly protected Comparison With 6061 Aluminum Alloy Powder AlMgScZr vs 6061 Al Alloy Powder

Parameter	AlMgScZr	6061 Al
Density	2.7 g/cc	2.7 g/cc
Tensile strength	480-570 MPa	250-310 MPa
Yield strength	400-500 MPa	55-275 MPa
Weldability	Excellent	Good
Corrosion resistance	Excellent	Good
Cost	High	Low
Uses	Aerospace, automotive	General applications

AlMgScZr provides much higher strength and corrosion resistance 6061 Al offers moderate strength at low cost AlMgScZr preferred for critical structural components 6061 Al widely used for general applications AlMgScZr Powder FAQs Q: What are the main applications of AlMgScZr powder? A: Key applications are aerospace components like airframes and wings, automotive parts like chassis and wheels, industrial robot arms and lifting equipment, and additive manufacturing of high performance topology optimized components. Q: How does scandium strengthen AlMgScZr alloy? A: Scandium enables precipitation hardening by forming nano-scale Al3Sc precipitates during aging treatment. This impedes dislocation movement substantially increasing the strength. Q: What precautions should be taken when working with AlMgScZr powder? A: Recommended precautions include proper ventilation, avoiding ignition sources, using appropriate PPE, following safe handling protocols, inert atmosphere, and storing sealed containers away from moisture or contaminants. Q: How does AlMgScZr compare with AlZnMgCu alloy powder? A: AlMgScZr provides higher strength, weldability, and corrosion resistance than 7000 series Al alloys like AlZnMgCu. It is preferred for critical structural parts while AlZnMgCu is more economical.

Add to wishlist

Request a Quote

Quick view

Add to compare

AlSi50 Powder

$0.00

AlSi50 Powder

Product	AlSi50 Powder
CAS No.	11145-27-0
Appearance	Gray Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	AlSi
Density	2.5-2-7g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-194/25

AlSi50 Description:

AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlSi50 Powder Related Information :

Element	Composition
Aluminum (Al)	Balance
Silicon (Si)	48-52%

Aluminum forms the matrix providing ductility, toughness and corrosion resistance. Silicon increases hardness, fluidity and reduces the coefficient of thermal expansion. The high 50% silicon content results in a eutectic composition with the lowest possible melting point and excellent castability. Strict control of the Al to Si ratio is critical. Properties of AlSi50 Powder AlSi50 powder possesses a unique mix of properties making it suitable for high performance applications:

Property	Value
Density	2.55 g/cm3
Melting Point	577°C
Ultimate Tensile Strength	200-300 MPa
Elongation	<1%
Hardness	100-120 HB
Thermal Conductivity	50-90 W/m-K
CTE	12-15 x 10<sup>-6</sup>/°C
Young’s Modulus	80-90 GPa
Corrosion Resistance	Excellent

Low density – Up to 40% lower than titanium alloys and steels. High fluidity when molten – Enables excellent castability and mold filling. High strength-to-weight ratio – Specific strength comparable to titanium alloys. Low coefficient of thermal expansion – Dimensions remain stable over a wide temperature range. Excellent corrosion resistance – Protective oxide layer prevents corrosion in most environments. Good thermal conductivity – Twice that of titanium alloys allowing efficient heat dissipation. This unique property profile makes AlSi50 suitable for applications where low mass, precision, stability, and strength are critical. Applications of AlSi50 Powder The key properties of AlSi50 powder make it ideal for:

Applications	Benefits
Automotive components	Low density and excellent castability.
Aerospace parts	High specific strength, stable dimensions.
Electronic substrates	Thermal management, CTE match with ceramics.
Mirror blanks	Low density, machinability, stability.
Medical implants	Biocompatible, non-toxic, corrosion resistant.

Automotive – Used in pistons, engine blocks, drivetrain parts to reduce weight and improve fuel efficiency. Aerospace – Ideal for precision aerospace components like actuators and turbocharger wheels requiring highest strength-to-weight. Electronics – Substrates for PCBs, IC packages to manage thermal loads while matching expansion behavior of ceramics. Optics – Mirror blanks, telescopes benefit from high dimensional stability and machinability. Medical – Excellent biocompatibility and corrosion resistance for implants like orthopedic devices. AlSi50 Powder Specifications AlSi50 powder is available in various size fractions, shapes, and purity levels:

Parameter	Options
Particle size	10 – 150 microns
Particle shape	Irregular, spherical
Apparent density	Up to 2.7 g/cm3
Flow rate	Up to 25 s/50g
Purity	Up to 99.7%
Alloy variants	AlSi40, AlSi30

Smaller particles promote higher sintered density while large particles improve flowability. Spherical morphology enhances powder flow compared to irregular particles. Higher apparent density increases effective loading in composites manufacturing. Faster flow rates improve ease of powder handling and processing. High purity grades minimize contamination issues. Aluminum-silicon alloys with 30-40% silicon also available. Powder attributes can be customized based on specific application requirements and processing methods. Consolidation Methods for AlSi50 Powder AlSi50 powder can be transformed into full density components using techniques like:

Method	Details
Additive manufacturing	Excellent geometric freedom for complex shapes.
Metal injection molding	High precision net shape capability.
Press and sinter	Economical for higher volume simpler shapes.
Casting	Leverages excellent fluidity and mold filling behavior.
Extrusion	For profiles, rods and tubes.

Powder bed fusion AM techniques like selective laser melting are ideal for low volume complex parts. Metal injection molding offers closest tolerances and surface finish. Pressing followed by liquid phase sintering is commonly used but secondary processing needed. Investment casting provides higher productivity for simpler geometries. Extrusion is suitable for continuous production of bars, rods and tubes. The consolidation method strongly influences final properties, microstructure and cost economics. Heat Treatment of AlSi50 Parts The following heat treatments can be used to modify AlSi50 properties:

Heat Treatment	Details	Purpose
Solution heat treatment	500-550°C, quench	Dissolve soluble phases
Artificial aging	150-180°C, 5-10 hrs	Precipitation hardening
Stress relieving	250°C, 2 hrs	Remove residual stresses

Solution treatment dissolves silicon particles in the aluminum matrix followed by rapid cooling. Subsequent aging causes silicon to re-precipitate as fine dispersoids imparting strengthening. Low temperature stress relieving helps reduce residual stresses from prior shaping steps. Proper heat treatment allows customizing the strength, hardness and ductility as per application requirements. Comparison of AlSi50 Powder with Alternatives Here is how AlSi50 compares to other eutectic aluminum-silicon alloys:

Alloy	AlSi50	AlSi40	AlSi30
Fluidity	Highest	High	Medium
Castability	Excellent	Very Good	Good
Hardness	High	Medium	Low
Strength	High	Medium	Low
Thermal Conductivity	Medium	High	Highest
CTE	Low	Medium	High
Cost	High	Medium	Low

AlSi40 offers the best all-round combination of fluidity, strength and thermal conductivity. AlSi30 provides highest thermal conductivity but lowest strength and fluidity. AlSi50 has the highest fluidity, hardness and strength but lower thermal conductivity. AlSi50 is preferred where maximum castability, dimensional stability, and high specific strength are critical. Health and Safety Considerations for AlSi50 Powder Like any metal powder, AlSi50 powder requires safe handling:

Hazard	Precautions	PPE
Skin/eye contact	Avoid direct contact. Rinse if exposed.	Gloves, goggles
Inhalation	Avoid breathing dust. Ensure ventilation.	Respirator
Ingestion	Avoid hand-mouth transfer. Wash hands.	–
Fire	Use sand. Do not use water.	Protective gear

Wear gloves, goggles, mask when handling powder. Avoid skin contact. Wash after exposure. Store in cool, dry place away from sparks, flames. Ensure proper ventilation and dust collection. Refer SDS and local regulations for complete guidelines. With proper precautions and PPE, AlSi50 powder can be safely handled. Inspection and Testing of AlSi50 Powder To ensure quality specifications are met, AlSi50 powder should undergo:

Parameter	Method	Specification
Chemical composition	OES, XRF, wet chemistry	Conformance to Al and Si content
Particle size distribution	Laser diffraction, sieving	D10, D50, D90 within range
Powder morphology	SEM imaging	Shape and flow characteristics
Apparent density	Hall flowmeter test	Minimum specified density
Flow rate	Hall flowmeter test	Maximum seconds for 50g flow
Impurity levels	ICP or LECO analysis	Low oxygen, moisture content

Testing should be done periodically as per ASTM standards to ensure consistency in production quality and performance in end-use applications. FAQs

What is AlSi50 used for?
AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
Does AlSi50 require heat treatment?
Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
What methods can consolidate AlSi50 powder?
AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
Is AlSi50 readily weldable?
AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
Is AlSi50 powder safe to handle?
Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.

Add to wishlist

Request a Quote

Quick view

FOR MORE PRODUCTS OPTIONS

Recent Posts

Recent Posts

CoCrMo Powder

CoCrMo Powder

CoCrMo Description:

CoCrMo Powder Related Information :

Reviews

Related products

300M Stainless Steel Powder

300M Stainless Steel Description:

300M Stainless Steel Powder Related Information :

316L Stainless Steel Powder

316L Stainless Steel Description:

316L Stainless Powder Related Information :

317L Powder

317L Description:

317L Powder Related Information :

AerMet100 Stainless Steel Powder

AerMet100 Stainless Steel Description:

AerMet100 Stainless Powder Related Information :

Al 2024 Powder

Al 2024 Description:

Al 2024 Powder Related Information :

Al 3004 Powder

Al 3004 Description:

Al 3004 Powder Related Information :

AlMgScZr Powder

AlMgScZr Description:

AlMgScZr Powder Related Information :

AlSi50 Powder

AlSi50 Description:

AlSi50 Powder Related Information :

Free Shipping.

24/7 Support.

Online Payment.

Fast Delivery.