Ti6Al4V Powder

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Ti6Al4V Powder

Product Ti6Al4V Powder
CAS No. 12743-70-3
Appearance Gray Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient TiAlV
Density 2.2g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-321/25

Ti6Al4V Description:

Ti6Al4V Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

Ti6Al4V Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: [email protected]

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Overview of Ti6Al4V Powder

Ti6Al4V powder, also referred to as Grade 5 titanium alloy, is one of the most popular titanium alloy powders. It contains 6% aluminum and 4% vanadium as the key alloying elements along with the remainder titanium.

Spherical powder ti6al4v offers an exceptional combination of high strength, low weight, corrosion resistance, biocompatibility, and workability.

Key properties and advantages of Ti6Al4V powder:

Ti6Al4V Powder Properties and Characteristics

Properties Details
Composition Ti-6Al-4V alloy
Density 4.43 g/cc
Particle shape Predominantly spherical
Size range 15-45 microns
Apparent density Up to 60% of true density
Flowability Good
Strength High for a titanium alloy
Corrosion resistance Excellent

Ti6Al4V is widely used across aerospace, medical, automotive, chemical, and consumer industries owing to its well-balanced property profile.

Ti6Al4V Powder Composition

Element Weight %
Titanium Balance
Aluminum 5.5-6.75%
Vanadium 3.5-4.5%
Oxygen <0.2%
Carbon <0.1%
Nitrogen <0.05%
Hydrogen <0.015%
Iron <0.3%

Titanium forms the matrix providing strength and corrosion resistance

Aluminum stabilizes alpha phase and increases strength

Vanadium stabilizes beta phase and improves workability

Other elements limited as impurities

The optimized Ti-Al-V ratios provide an exceptional combination of strength, ductility, fracture toughness, and fatigue strength.

Ti6Al4V Powder Physical Properties

Property Values
Density 4.43 g/cc
Melting point 1604-1660°C
Thermal conductivity 6.7 W/mK
Electrical resistivity 170 μΩ-cm
Coefficient of thermal expansion 8.4 x 10^-6 /K
Maximum service temperature 400°C

Low density compared to steels

High melting point enables use at moderately elevated temperatures

Low thermal conductivity requires design considerations

High electrical resistivity suitable for corrosion resistant fasteners

CTE lower than steels and nickel alloys

These properties make Ti6Al4V well suited for many lightweight structural applications across industries.

Ti6Al4V Powder Mechanical Properties

Property Values
Tensile strength 950 – 1050 MPa
Yield strength 860 – 950 MPa
Elongation 10 – 18%
Hardness 330 – 380 HB
Modulus of elasticity 110 – 120 GPa
Fatigue strength 400 – 500 MPa

Excellent combination of high strength and reasonable ductility

Strength exceeds other titanium grades like commercially pure titanium

Hardness higher than unalloyed titanium

Outstanding fatigue life makes it suitable for cyclic loading applications

The properties make Ti6Al4V suitable for demanding applications requiring high specific strength and fatigue resistance.

Ti6Al4V powder is used widely across industries:

Ti6Al4V Powder Applications

Industry Uses
Aerospace Structural airframe parts, engine components
Biomedical Orthopedic and dental implants
Automotive Connecting rods, valves, springs
Chemical Tanks, vessels, heat exchangers
Consumer Sporting goods, watch cases, cellphone bodies
3D Printing Aerospace and medical components

Some specific product applications include:

Bone plates, joint replacement implants

Airplane and helicopter structural components

Automotive engine valves and connecting rods

Chemical equipment like pipes, pumps, valves

Sporting goods including golf clubs and bicycle frames

Additive manufacturing of lightweight structures

Ti6Al4V provides the best strength-to-weight ratio and biocompatibility for critical structural parts across these demanding sectors.

Ti6Al4V Powder Applications in Metal 3D Printing

Ti6Al4V powder is a widely used material for metal 3D printing due to its exceptional mechanical properties, biocompatibility, and corrosion resistance. It is particularly well-suited for applications in the aerospace, medical, and automotive industries. Here are some of the metal 3D printing methods that can utilize Ti6Al4V powder:

  1. Selective Laser Melting (SLM): SLM is a powder bed fusion (PBF) technique that employs a high-power laser to selectively melt and fuse fine layers of Ti6Al4V powder. This method produces high-density, high-strength parts with complex geometries.
  2. Electron Beam Melting (EBM): EBM is another PBF technique that utilizes a focused electron beam to melt Ti6Al4V powder. It is known for its ability to produce parts with excellent surface quality and fine features.
  3. Directed Energy Deposition (DED): DED is an additive manufacturing process that deposits material through a nozzle while simultaneously melting it with a laser or electron beam. Ti6Al4V powder can be used in DED to create large-scale, near-net-shape components.
  4. Binder Jetting (BJ): BJ is a PBF technique that uses a liquid binder to selectively adhere Ti6Al4V powder particles together. The unbound powder is then removed, leaving a pre-formed part that is sintered to achieve full density.

Additional Considerations:

The choice of 3D printing method for Ti6Al4V powder depends on the specific application requirements, such as part geometry, mechanical properties, and surface finish.

Each 3D printing method has its own advantages and limitations, and it is crucial to carefully evaluate these factors before selecting the most suitable technique.

Proper handling and storage of Ti6Al4V powder are essential to ensure the quality of 3D-printed parts and to minimize safety hazards.

Ti6Al4V powder continues to be a valuable material for metal 3D printing, enabling the fabrication of high-performance components for various industries. As 3D printing technologies advance, the applications of Ti6Al4V powder are expected to expand even further.

Ti6Al4V Powder Standards

Standard Description
ASTM F2924 Additive manufacturing Ti6Al4V alloy
ASTM F3001 Specs for gas atomized Ti alloy powder for AM
AMS 4954 Composition limits of Ti-6Al-4V powder for additive manufacturing
ASTM B348 Specs for Ti and Ti alloy powders
ASTM F1472 Wrought Ti6Al4V alloy for surgical implants

These define:

Chemical composition ranges

Required mechanical properties

Powder production method – inert gas atomization

Impurity limits like O, N, C, Fe

Particle size distribution and morphology

Testing methods to verify powder quality

Certified Ti6Al4V powder meeting these specifications ensures optimal properties and performance for different applications across industries.

Ti6Al4V Powder Particle Sizes

Particle Size Characteristics
15-45 microns General purpose size range
45-100 microns Optimized for cold spraying
5-25 microns Finer sizes used in laser AM processes

Finer powder provides higher resolution and surface finish

Coarser powder suits high deposition rate methods like cold spraying

Size range tailored based on production method used

Spherical morphology maintained across size ranges

Controlling particle size distribution and morphology is critical for high powder packing density, flowability, and final part properties.

Ti6Al4V Powder Apparent Density

Apparent Density Details
Up to 60% of true density For spherical powder morphology
2.6 – 3.0 g/cc Improves with greater packing density

Higher apparent density improves powder flowability and die filling efficiency

Values up to 65% are possible with optimized spherical powder

High apparent density minimizes press cycle time

Maximizing apparent density allows efficient automated powder pressing and sintering to full density.

Ti6Al4V Powder Production Method

Ti6Al4V Powder Production

VIGA (Vacuum Induction Inert Gas Atomization) Equipment

VIGA equipment has a wide range of applications, mainly for the production of high-performance iron-based, nickel-based, cobalt-based, aluminium-based, copper-based and other advanced alloy powder materials. It is widely used in aerospace, health, tooling, automobile, machinery, electronics, new energy and other fields and also suitable for additive manufacturing (3D printing), melting deposition, laser cladding, thermal spraying, powder metallurgy, hot isostatic pressing and other advanced manufacturing processes.

Method Details
Gas atomization High pressure inert gas breaks up molten alloy stream into fine droplets
Vacuum arc melting High purity input materials refined and melted in vacuum
Multiple remelts Improves chemical homogeneity
Sieving Classifies powder into different particle size fractions

Gas atomization with inert gas produces clean, spherical powder

Vacuum processing minimizes gaseous impurities

Multiple remelts improve uniformity of composition

Post-processing allows particle size distribution control

Automated methods combined with stringent quality control result in reliable and consistent Ti6Al4V powder suitable for critical applications.

Ti6Al4V for industrial applications: $100-150 per kg

Significantly lower pricing applicable for bulk order quantities in the tons range.

Ti6Al4V Powder Handling and Storage

Recommendation Reason
Avoid inhalation Due to risk of lung tissue damage from fine particles
Use protective mask Prevent accidental ingestion
Handle in ventilated areas Reduce airborne particle suspension
Ensure no ignition sources Powder can combust in oxygen atmosphere
Follow anti-static protocols Prevent fire from static discharge while handling
Store sealed containers in cool, dry area Prevent moisture pickup and reactivity

Although Ti6Al4V powder is relatively inert, recommended precautions should be taken during handling and storage to preserve purity.

Ti6Al4V Powder Inspection and Testing

Test Details
Chemical analysis ICP spectroscopy used to verify composition
Particle size distribution Laser diffraction used to determine size distribution
Apparent density Measured using Hall flowmeter as per ASTM B212
Powder morphology SEM imaging to check particle sphericity
Flow rate analysis Using Hall flowmeter funnel
Tap density test Density measured after mechanically tapping powder sample

Testing ensures the powder meets the required chemical composition, physical characteristics, morphology, density, and flow specifications per applicable standards.

Ti6Al4V Powder Pros and Cons

Advantages of Ti6Al4V Powder

Excellent strength-to-weight ratio

High fatigue strength and fracture toughness

Outstanding corrosion resistance

Good ductility and formability

High biocompatibility for medical uses

Cost-effective compared to other titanium alloys

Limitations of Ti6Al4V Powder

Moderate high temperature oxidation resistance

Lower strength than some titanium alloys

High reactivity requires inert processing atmosphere

Difficult to machine in fully sintered state

Limitations in welding the alloy

Toxicity concerns about vanadium element

Comparison With Ti64 and Ti Grade 2 Powders

Ti6Al4V vs. Ti64 and Grade 2 Powder

Parameter Ti6Al4V Ti64 Ti Grade 2
Aluminum 6% 6% –
Vanadium 4% 4% –
Strength 950-1050 MPa 950-1050 MPa 420-550 MPa
Ductility 10-18% 10-18% 15-30%
Cost Moderate Moderate Low
Uses Aerospace, medical Aerospace, automotive Industrial, consumer

Ti6Al4V and Ti64 have virtually identical properties

Grade 2 Ti provides better ductility but lower strength

Ti6Al4V preferred for critical structural parts needing high strength

Ti6Al4V Powder FAQs

Q: What are the main applications of Ti6Al4V powder?

A: The main applications include aerospace structural components, biomedical implants like hip and knee joints, automotive parts like valves and connecting rods, chemical process equipment, and consumer products like sports equipment and watch cases.

Q: Why is Ti6Al4V the most popular titanium alloy?

A: Ti6Al4V provides the best all-round combination of high strength, low density, fracture toughness, corrosion resistance, bio-compatibility, weldability, and moderate cost.

Q: What precautions should be taken when working with Ti6Al4V powder?

A: Recommended precautions include using protective gear, handling in inert atmosphere, avoiding ignition sources, controlling static charges, using non-sparking tools, and storing sealed containers in a cool, dry place.

Q: How does vanadium affect the properties of Ti6Al4V alloy?

A: Vanadium acts as a beta stabilizer which improves workability. It also contributes to precipitation hardening which imparts strength and high temperature creep resistance to the alloy.

Description

Description
Note: For pricing & ordering information, please get in touch with us at [email protected]
Please contact us for quotes on Larger Quantities and customization. E-mail: [email protected]

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at [email protected] or by phone at (+1 780 612 4177) if you have any 

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