Al 3004 Powder

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Al 3004 Powder

Product Al 3004  Powder
CAS No. 7429-90-5
Appearance Silvery-Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-1.2Mn-1.0Mg
Density 2.73g/cm3
Molecular Weight 27g/mol
Product Codes NCZ-DCY-180/25

Al 3004 Description:

Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3004 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Al 3004 powder

Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.

Overview of Al 3004 Powder

Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.

Key characteristics of Al 3004 powder include:

Moderate tensile strength with excellent ductility

Very good formability and weldability

Excellent corrosion resistance

High thermal and electrical conductivity

Low density

Available in various particle size distributions

Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.

Chemical Composition of Al 3004 Powder

Element Weight %
Aluminum (Al) Balance
Manganese (Mn) 1.0-1.5%
Magnesium (Mg) 0.2-0.8%
Silicon (Si) 0-0.6%
Iron (Fe) 0-0.7%
Copper (Cu) 0-0.25%
Chromium (Cr) 0-0.10%
Zinc (Zn) 0-0.10%

Properties of Al 3004 Powder

Property Value
Density 2.73 g/cm3
Melting Point 630-655°C
Thermal Conductivity 180 W/mK
Electrical Conductivity 41-43 %IACS
Young’s Modulus 68-72 GPa
Poisson’s Ratio 0.33
Tensile Strength 190-240 MPa
Yield Strength 110-170 MPa
Elongation 10-20%
Hardness 50-65 Brinell

The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.

Production Method for Al 3004 Powder

Common production methods for Al 3004 powder include:

Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.

Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.

Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.

Gas atomization provides superior control over powder characteristics critical for advanced applications.

Applications of Al 3004 Powder

Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.

Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.

Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.

Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.

Welding Filler – Used as filler wire to provide weld strength similar to base metal.

Pigments – Added to paints and coatings to provide shine and corrosion protection.

Specifications of Al 3004 Powder

Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:

Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.

Morphology: Spherical, granular, irregular and flake powder shapes are available.

Purity: From commercial grades up to high purity levels based on impurity limits.

Grades: Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.

Flowability: Powder can be customized for specific flow rates as per application requirements.

Storage and Handling of Al 3004 Powder

Al 3004 powder should be properly handled and stored to prevent:

Oxidation and reaction with moisture

Dust explosion hazards from fine powder

Inhalation related health problems

Safety practices from supplier SDS should be followed

Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.

Testing and Characterization Methods

Key test methods used for Al 3004 powder include:

Chemical composition analysis using OES or XRF

Particle size distribution as per ASTM B822 standard

Morphology analysis through SEM

Powder flow rate measured by Hall flowmeter

Density determined by helium pycnometry

Impurity level testing by ICP-MS

Microstructure examination by X-ray diffraction

These tests ensure batch-to-batch consistency and that the powder meets application requirements.

Comparison Between Al 3004 and Al 6061 Powders

Al 3004 and Al 6061 are two aluminum alloy powders compared:

Parameter Al 3004 Al 6061
Alloy type Non-heat treatable Heat treatable
Mg content 0.2-0.8% 0.8-1.2%
Strength Moderate Higher
Corrosion resistance Excellent Excellent
Weldability Excellent Good
Machinability Good Excellent
Cost Lower Higher

Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.

Al 3004 Powder FAQs

Q: How is Al 3004 powder produced?

A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.

Q: What are the main applications of Al 3004 powder?

A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.

Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?

A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.

Q: Does Al 3004 powder require any special handling precautions?

A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.

Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?

A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.

 

Description

Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.

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