Ti3Al Powder
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Ti3Al Powder
| Product | Ti3Al Powder |
| CAS No. | N/A |
| Appearance | Gray to Metallic Silver Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al3Ti |
| Density | 4.4-4.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-264/25 |
Ti3Al Description:
Ti3Al Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Ti3Al Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Ti3Al Powder
Ti3Al powder, also known as titanium aluminide powder, is an intermetallic compound made from titanium and aluminum. It has attracted significant interest in recent years due to its exceptional high temperature properties and light weight compared to other titanium alloys.
Ti3Al powder can be produced through various methods including gas atomization, mechanical alloying, and thermal plasma spheroidization. It is available in various particle sizes, morphologies, and purity levels to suit different applications. The main applications of Ti3Al powder are in aerospace, automotive, biomedical, and chemical process industries.
Ti3Al Powder: Composition, Properties, Applications, and More
Some of the key properties and characteristics of Ti3Al powder include:
High strength at elevated temperatures up to 750°C
Density about half that of nickel superalloys
Outstanding corrosion resistance
Low density compared to other titanium alloys
Oxidation resistance up to about 700°C
Wear resistance
Biocompatibility
However, Ti3Al also has limitations like poor room temperature ductility, low fracture toughness, and poor weldability. Proper processing and alloying additions are required to optimize the balance of properties for different applications.
This article provides a detailed overview of the composition, properties, applications, suppliers, costs, testing methods, and other technical details related to Ti3Al powder.
Ti3Al Powder Composition
Ti3Al powder has a nominal composition of 75% titanium and 25% aluminum by weight. The titanium aluminide intermetallic compound forms between 50-75% aluminum, with Ti3Al being the most common version.
The exact composition can vary depending on the production method. Other elements like Nb, Mo, Si, B, Ta, W, C, and O are often added in small quantities to enhance certain properties. The table below shows the typical composition range:
| Element | Weight % |
| Titanium (Ti) | 69 – 76% |
| Aluminum (Al) | 24 – 31% |
| Niobium (Nb) | 0 – 6% |
| Molybdenum (Mo) | 0 – 4% |
| Silicon (Si) | 0 – 2% |
| Boron (B) | 0 – 0.5% |
| Tantalum (Ta) | 0 – 5% |
| Tungsten (W) | 0 – 5% |
| Carbon (C) | 0 – 0.1% |
| Oxygen (O) | 0 – 0.2% |
Controlling the oxygen and carbon content is critical to avoid embrittlement and maintain ductility. Other trace elements may also be present depending on the raw materials and process.
The unique properties of Ti3Al powder stem from its ordered intermetallic crystal structure consisting of both titanium and aluminum atoms. Some of the notable properties include:
High Temperature Strength
Ti3Al retains relatively high strength up to 750°C, significantly better than titanium or aluminum alone. This makes it suitable for elevated temperature applications in engines, turbines, valves, etc. The table below compares Ti3Al’s strength to other titanium alloys at different temperatures:
| Alloy | Room Temp Strength (MPa) | Strength at 500°C (MPa) | Density (g/cm3) |
| Ti3Al | 400 | 260 | 3.9 |
| Ti6Al4V | 900 | 500 | 4.5 |
| Ti64 | 900 | 400 | 4.5 |
Low Density
With a density around 3.7 – 4.1 g/cm3, Ti3Al is much lighter than nickel superalloys and most other titanium alloys. This helps reduce component weight critical in aerospace applications.
Oxidation Resistance
Ti3Al offers good oxidation resistance up to 700°C in air, better than unalloyed titanium. This allows it to operate at high temperatures without excessive material loss.
Corrosion Resistance
The titanium content gives Ti3Al excellent corrosion resistance to a wide range of acids, alkalis, and saline environments. This makes it useful in chemical processing equipment.
Wear Resistance
Ti3Al has good abrasion and erosions resistance comparable to steels, making it suitable for high wear applications like valves, pumps, and extrusion dies.
However, Ti3Al also suffers from disadvantages like:
Poor room temperature ductility and fracture toughness
Difficult to fabricate and machine
Poor weldability due to susceptibility to cracking
Proper processing and alloying additions are required to optimize the balance of properties for the intended application.
The unique properties of Ti3Al powder make it suitable for the following applications:
Aerospace
The aerospace industry is the largest consumer of Ti3Al products due to the need for weight savings, high temperature strength, and oxidation resistance. Typical applications include:
Turbine blades, vanes, disks
Combustion chambers, afterburners
Airframes, structural components
Hydraulic tubing, valves
Automotive
The automotive industry utilizes Ti3Al for turbocharger components, valves, springs, fasteners, and exhaust system parts that require high temperature strength and lower weight.
Chemical Processing
Ti3Al is used for components like valves, pumps, pipe fittings, reaction vessels that require corrosion resistance combined with high temperature mechanical properties.
Biomedical
The biocompatibility, corrosion resistance, and strength of Ti3Al make it suitable for orthopedic implants like artificial hip joints.
Other applications include high performance valves, extrusion dies, heating elements, and sporting goods. Ti3Al is also used as an additive manufacturing powder.
Ti3Al Powder Specifications
Ti3Al powder is available in different size ranges, morphologies, and purity levels depending on the production process. The key specifications are given below:
| Specification | Details |
| Particle sizes | 15 – 150 microns |
| Morphology | Spherical, angular, mixed |
| Apparent density | 2 – 3.5 g/cm3 |
| Tap density | 3 – 4.5 g/cm3 |
| Purity | ≥99%, ≥99.9% |
| Oxygen content | ≤ 0.2 wt% |
| Nitrogen content | ≤ 0.05 wt% |
| Carbon content | ≤ 0.08 wt% |
| Iron content | ≤ 0.30 wt% |
| Nickel content | ≤ 0.10 wt% |
| Standard packs | 5kg, 10kg, 25kg |
Finer particle sizes generally provide better flowability, packing density, and reactivity. Spherical morphologies also improve powder flow. Higher purity reduces contaminants and improves properties.
Ti3Al Powder Production
There are several methods used to produce Ti3Al powder including:
Gas Atomization – Molten Ti-Al alloy is atomized with inert gas into fine droplets that solidify into powder. This produces spherical particles with good flowability.
Mechanical Alloying – Elemental Ti and Al powders are ball milled to synthesize the intermetallic compound mechanically. The powder particles have irregular shapes.
Plasma Spheroidization – Irregular Ti3Al powder from mechanical alloying is re-melted in a plasma to generate spherical powder.
Electrode Induction Melting Gas Atomization (EIGA) – Directly melts and atomizes an electrode of Ti3Al to produce powder.
Gas atomization and plasma processing allow better control over particle size distribution, morphology, oxygen pickup, and microstructure. The powder must usually be sieved into specific size fractions after production based on application requirements.
Ti3Al versus Alternatives
Ti3Al competes against several alternatives for high temperature structural applications:
Table: Comparison of Ti3Al versus other high-temperature alloys
| Alloy | Density | Max Temp | Strength | Ductility | Oxidation Resistance | Cost |
| Ti3Al | Low | Very high | High | Low | Good | High |
| Inconel 718 | High | High | Medium | Medium | Good | Medium |
| Haynes 230 | High | Very high | High | Low | Excellent | Very high |
| Ti6Al4V | Medium | Medium | Medium | Medium | Excellent | Medium |
| Ferritic stainless steels | Medium | Medium | Low | High | Poor | Low |
For maximum service temperatures, Ti3Al and nickel-based superalloys like Haynes 230 are superior. However, the lower density and cost of Ti3Al are advantageous for weight-critical applications like aerospace.
The poor room temperature ductility of Ti3Al remains a key limitation versus steels and Ti6Al4V. Alloy and process development continue to improve machinability and fabricability.
Advantages of Ti3Al Powder
Key benefits of using Ti3Al powder include:
High strength maintained to 800°C
Density 40% lower than nickel superalloys
Excellent creep resistance
Good oxidation and corrosion resistance
Refractory metal substitution without strategic material risks
Near-net shape manufacturing with powder metallurgy
Components can operate at higher temperatures
Weight savings in rotating parts like turbine blades
Improved efficiency through higher operating parameters
The unique balance of mechanical properties, low density and thermal stability make Ti3Al an enabling material for next-generation aerospace, automotive and power generation systems.
Limitations of Ti3Al Powder
Despite its advantages, Ti3Al also has certain drawbacks:
Brittle at room temperature, ductility improves above 500°C
Fabrication and machining is challenging
Rapid property loss below 400°C
Raw material and processing costs are very high
Supply chain is limited with few producers
Component design requires specialized engineering expertise
Not easily welded or joined with conventional techniques
Difficult to recycle and reuse
Manufacturing and cost hurdles have slowed broad commercial adoption of Ti3Al to date. But its capabilities continue to drive development efforts to overcome these limitations through improved alloy chemistries, powder quality and component design.
Outlook for Ti3Al Powder
Ti3Al is forecast to see expanded usage in aerospace, automotive, industrial gas turbine and power generation sectors due to:
Increasing demand for jet engine fuel efficiency and lower emissions
High temperature materials required for electrical turbochargers
Growing market for additive manufacturing technologies
Focus on strategic material substitution for rare earths and refractory metals
Cost reduction through improved manufacturing productivity
Automotive and industrial markets are more price-sensitive and require demonstrated cost-performance advantage versus existing alloys. Aerospace sector is more willing to pay a premium for maximum performance.
Government initiatives in US, EU and Japan are accelerating R&D on Ti3Al powder production, component fabrication, joining methods and alloy development. This will expand application space and drive higher adoption rates.
Frequently Asked Questions
Q: What is Ti3Al powder used for?
A: Ti3Al powder is used to manufacture high temperature components like turbine blades, turbocharger wheels, heat exchangers and other parts that operate from 500-800°C. It provides an excellent balance of high strength, low density and good oxidation resistance.
Q: How is Ti3Al powder made?
A: Common production methods include gas atomization, plasma atomization, electrode induction melting gas atomization (EIGA) and mechanical alloying. Each process results in different powder characteristics suited for specific applications.
Q: Is Ti3Al powder better than Inconel 718?
A: Ti3Al has lower density, so provides weight savings over Inconel 718. It has higher strength at temperatures above 700°C. However, room temperature ductility of Ti3Al is quite low while Inconel 718 can be fabricated and machined easily.
Q: What is the cost of Ti3Al powder?
A: Ti3Al powder costs around $450-750 per kg, which is nearly 5 times more expensive than nickel superalloys and 10 times more than titanium or aluminum powders. The high cost is due to complex processing and limited market demand.
Q: How is Ti3Al powder handled and stored?
A: Like other reactive alloy powders, Ti3Al requires inert gas blanketing and moisture-free storage. Only ceramic, glass or stainless containers should be used. Safety precautions include grounding, ventilation and respiratory PPE.
Q: What are the challenges with using Ti3Al powder?
A: Key limitations are poor room temperature ductility, high material cost, limited number of suppliers, difficulty in machining/fabrication, and lack of joining technologies. Alloy improvements, process developments and component design optimization are required to expand commercial usage.
Q: What is the future outlook for Ti3Al powder?
A: Ti3Al powder usage is forecast to grow significantly in aerospace engines, automotive turbochargers, and high temperature industrial applications. Initiatives to lower costs, improve properties, and mature manufacturing will enable broader adoption.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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18Ni300 Powder
18Ni300 Powder
| Product | 18Ni300 Powder |
| CAS No. | 7440-02-0 |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | 18Ni |
| Density | 8.2g/cm3 |
| Molecular Weight | 58.69g/mol |
| Product Codes | NCZ-DCY-191/25 |
18Ni300 Description:
18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
18Ni300 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best 18Ni300 Powder for 3D printing
18Ni300 powder is a high-performance alloy composed primarily of nickel (Ni) and a balanced blend of other elements such as chromium (Cr), molybdenum (Mo), and manganese (Mn).
| Metal Powder | Size | Quantity | Price/kg |
| 18Ni300 | 15-53μm | 1KG | 72 |
| 10KG | 43 | ||
| 100KG | 35.8 |
Properties and Characteristics of 18Ni300 Powder
18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:
| Property | Description |
| High Strength and Toughness | Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300. |
| Excellent Wear Resistance | This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses. |
| Low-Carbon Content | The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production. |
| Good Weldability | 18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques. |
| High Dimensional Accuracy | The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts. |
Specifying Your Needs: Specifications, Sizes, and Grades
When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:
| Specification | Description |
| Particle Size | The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment. |
| Flowability | The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects. |
| Apparent Density | This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters. |
| Grade | Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability. |
Understanding the Options: Available Sizes and Standards
18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include:
15-45 micrometers (µm)
45-75 µm
75-100 µm
The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm).
Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of:
ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes
Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti
Frequently Asked Questions (FAQ) About 18Ni300 Powder
Q: What are the advantages of using 18Ni300 powder for 3D printing?
A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts.
Q: What are some limitations of 18Ni300 powder?
A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials.
Q: Is 18Ni300 powder safe to handle?
A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment.
Q: What are the future prospects for 18Ni300 powder in 3D printing?
A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing.
By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.
310 Powder
310 Powder
| Product | 310 Powder |
| CAS No. | 12060-00-3 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-25Cr-20Ni |
| Density | 7.9g/cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-170/25 |
310 Description:
310 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
310 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
310 Powder
310 powder is an austenitic stainless steel powder containing high levels of chromium, nickel and nitrogen for enhanced mechanical properties and corrosion resistance. It offers an excellent combination of strength, hardness, toughness and wear resistance.
Overview of 310 Powder
310 powder is an austenitic stainless steel powder containing high levels of chromium, nickel and nitrogen for enhanced mechanical properties and corrosion resistance. It offers an excellent combination of strength, hardness, toughness and wear resistance.
310 Powder Properties and Characteristics
| Properties | Details |
| Composition | Fe-25Cr-20Ni-0.25N alloy |
| Density | 8.1 g/cc |
| Particle shape | Irregular, angular |
| Size range | 10-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Strength | Very high for a 300 series powder |
| Wear resistance | Excellent due to work hardening |
310 powder is widely used in applications requiring hardness, wear resistance, and corrosion resistance like valve parts, shafts, bearing cages, fasteners, surgical instruments etc.
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 24-26% |
| Nickel (Ni) | 19-22% |
| Nitrogen (N) | 0.2-0.4% |
| Carbon (C) | 0.25% max |
| Silicon (Si) | 1.5% max |
| Manganese (Mn) | 2% max |
| Sulfur (S) | 0.03% max |
| Phosphorus (P) | 0.045% max |
Iron provides the ferritic matrix and ductility
Chromium and nickel enhance corrosion resistance
Nitrogen provides solid solution strengthening
Carbon, silicon, manganese controlled as tramp elements
The optimized composition provides an excellent combination of strength, hardness, corrosion resistance, and cost.
310 Powder Physical Properties
| Property | Values |
| Density | 8.1 g/cc |
| Melting point | 1370-1400°C |
| Electrical resistivity | 0.8 μΩ-m |
| Thermal conductivity | 12 W/mK |
| Thermal expansion | 11 x 10^-6 /K |
| Maximum service temperature | 1150°C |
High density compared to ferritic stainless steels
Maintains excellent strength at elevated temperatures
Resistivity higher than pure iron or carbon steels
Lower thermal conductivity than carbon steel
Can withstand continuous service up to 1150°C
The physical properties make 310 suitable for high temperature applications requiring hardness, strength and corrosion resistance.
310 Powder Mechanical Properties
| Property | Values |
| Tensile strength | 760-900 MPa |
| Yield strength | 450-550 MPa |
| Elongation | 35-40% |
| Hardness | 32-38 HRC |
| Impact strength | 50-100 J |
| Modulus of elasticity | 190-210 GPa |
Very high strength for 300 series stainless steel
Excellent hardness and wear resistance
High toughness and impact strength
Strength can be further increased through cold working
Cold working also significantly enhances hardness
The properties provide an excellent combination of strength, hardness and toughness required in many wear resistant applications.
| Industry | Example Uses | ||
| Petrochemical | Valves, pumps, shafts | ||
| Food processing | Extruder screws, blades | ||
| Automotive | Gears, shafts, fasteners | ||
| Manufacturing | Press tooling, bearing cages | ||
| Medical | Surgical instruments, implants | ||
Some specific product uses:
High strength fasteners, bolts, nuts
Pump and valve components like seals, shafts
Food processing extruder screws and blades
High hardness press tooling and molds
Mixing equipment, impellers requiring wear resistance
Its excellent combination of properties make 310 widely used for specialized applications across industries.
310 Powder Standards
| Standard | Description |
| ASTM A276 | Standard specification for stainless steel bars and shapes |
| ASTM A314 | Standard for stainless steel bent pipe and tubing |
| ASME SA-479 | Specification for stainless steel tubing |
| AMS 5517 | Annealed corrosion resistant steel bar, wire, forgings |
| AMS 5903 | Precipitation hardening stainless steel bar, wire, forgings |
These standards define:
Chemical composition limits of 310 alloy
Permissible impurity levels like S, P
Required mechanical properties
Approved production methods
Compliance testing protocols
Proper packaging, labeling and documentation
Meeting certification requirements ensures suitability of the powder.
310 Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-45 microns | Ultrafine grade for high density and surface finish |
| 45-150 microns | Coarse grade provides good flowability |
Finer particles allow greater densification during sintering
Coarser powder flows better and fills die cavities uniformly
Size range is tailored based on final part properties needed
Both gas and water atomized powders are available
Controlling particle size distribution allows optimizing processing behavior and final part performance.
310 Powder Apparent Density
| Apparent Density | Details |
| Up to 50% of true density | For irregular powder morphology |
| 4.5-5.5 g/cc typical | Improves with greater packing density |
Higher apparent density improves powder flow and compressibility
Irregular morphology limits maximum packing density
Values up to 60% are possible with spherical powders
High apparent density improves press filling efficiency
Higher apparent density leads to better manufacturing productivity and part quality.
310 Powder Production
| Method | Details |
| Gas atomization | High pressure inert gas breaks molten metal stream into fine droplets |
| Water atomization | High pressure water jet breaks metal into fine particles |
| Vacuum induction melting | High purity input materials melted under vacuum |
| Multiple remelting | Improves chemical homogenization |
| Sieving | Classifies powder into different particle size ranges |
Gas atomization provides clean, spherical powder morphology
Water atomization is a lower cost process with irregular particles
Vacuum melting and remelting minimizes gaseous impurities
Post-processing allows customization of particle sizes
Automated production and stringent quality control result in consistent powder suitable for critical applications.
310 Powder Handling and Storage
| Recommendation | Reason |
| Use PPE and ventilation | Avoid exposure to fine metallic particles |
| Ensure proper grounding | Prevent static discharge while handling |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Use non-sparking tools | Prevent possibility of ignition |
| Follow safety protocols | Reduce risk of burns, inhalation, ingestion |
| Store in stable containers | Prevent contamination or oxidation |
310 Powder Pros and Cons
Advantages of 310 Powder
Excellent strength and hardness for stainless steel powder
High temperature strength and corrosion resistance
Good ductility, toughness and weldability
Excellent wear and abrasion resistance
Readily work hardens significantly
More cost-effective than high nickel or exotic alloys
Disadvantages of 310 Powder
Lower ductility than austenitic grades in annealed state
Lower pitting corrosion resistance than 316 grade
Requires care during welding to avoid sensitization
Limited cold heading and forming capability
Susceptible to sigma phase embrittlement at high temperatures
Surface discoloration over time in some environments
Comparison With 316L Powder
| Parameter | 310 | 316L |
| Density | 8.1 g/cc | 8.0 g/cc |
| Strength | 760-900 MPa | 485-550 MPa |
| Hardness | 32-38 HRC | 79-95 HRB |
| Corrosion resistance | Very good | Excellent |
| Cost | Low | High |
| Uses | Wear parts, tools | Chemical plants, marine |
310 has far higher strength and hardness
316L provides better overall corrosion resistance
310 is more cost-effective than 316L
310 suited for applications needing hardness and wear resistance
316L preferred where corrosion is the primary concern
310 Powder FAQs
Q: What are the main applications of 310 stainless steel powder?
A: Main applications include high-strength fasteners, pump and valve components, extruder screws, press tooling, bearing cages, shafts, and surgical instruments requiring hardness, strength and wear resistance.
Q: What is nitrogen’s role in 310 stainless steel?
A: Nitrogen provides substantial solid solution strengthening which significantly increases the strength and hardness of 310 stainless steel.
Q: What precautions are needed when working with 310 powder?
A: Recommended precautions include ventilation, inert atmosphere, grounding, avoiding ignition sources, protective gear, using non-sparking tools, and safe storage in stable containers.
Q: How does 310 stainless steel differ from 304 and 316 grades?
A: 310 has much higher strength and hardness than 304 or 316 due to its high nitrogen content. It offers better wear resistance but lower corrosion resistance than 316.
420 Powder
420 Powder
| Product | 420 Powder |
| CAS No. | 73665-45-9 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-12Cr-0.3C |
| Density | 7.7g/cm3 |
| Molecular Weight | 15-66g/mol |
| Product Codes | NCZ-DCY-173/25 |
420 Description:
420 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
420 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
Physical properties
| Trademark | Size range | Size distribution | Hall flow rate | Bulk density | Tap density | ||
| D10(μm) | D50(μm) | D90(μm) | |||||
| 316L | 15-53μm | 17-23 | 30-38 | 50-58 | 25s/50g | 4.0g/cm³ | 4.5g/cm³ |
| 17-4PH | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
| 420 | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
Heat treatment recommendations
| Trademark | Heat treatment recommendations |
| 316L | 1050℃/2h/WQ |
| 17-4PH | 1040°C/2h +480°C/4h |
| 420 | 1050°C/0.5h/WQ |
| Trademark | Hardness(HRC) | Tensile strength (σb/Mpa) | Yield strength (σp0.2/Mpa) | Elongation (δ5/%) |
| 316L | 13-15 | 650 | 550 | 45 |
| 17-4PH | 32-42 | 1310 | 1175 | 13 |
| 420 | 48-52 | 1950 | 1530 | 7 |
Chemical composition range (wt,-%)
| Trademark | C | Cr | Ni | Cu | Nb | Mo |
| 316L | ≤0.03 | 16.00-18.00 | 10.00-14.00 | – | – | 2.00-3.00 |
| 17-4PH | ≤0.03 | 15.5-17.5 | 3.00-5.00 | 3.00-5.00 | 0.15-0.45 | – |
| 420 | 0.35-0.45 | 12.00-14.00 | ≤0.6 | – | ≤0.20 | ≤0.20 |
| Trademark | Si | Mn | S | P | O | Fe |
| 316L | ≤1.00 | ≤2.00 | ≤0.03 | ≤0.045 | ≤0.08 | Bal |
| 17-4PH | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.03 | ≤0.03 | Bal |
| 420 | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.045 | ≤0.03 | Bal |
430L Powder
430L Powder
| Product | 430L Powder |
| CAS No. | 12597-68-1 |
| Appearance | Silvery or Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-16Cr |
| Density | 7.7g/cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-174/25 |
430L Description:
430L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
430L Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
430L Powder
430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost.
Overview of 430L Powder
430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost.
Key properties and advantages of 430L powder:
430L Powder Properties and Characteristics
| Properties | Details |
| Composition | Fe-17Cr-Nb-Mo alloy |
| Density | 7.7 g/cc |
| Particle shape | Irregular, angular |
| Size range | 10-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Corrosion resistance | Excellent in many environments |
| Strengthening | Solid solution and precipitation strengthening |
430L powder is widely used in chemical processing, marine hardware, automotive exhaust components, industrial valves and flanges, and structural parts needing weathering resistance.
430L Powder Composition
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 16-18% |
| Carbon (C) | 0.12% max |
| Silicon (Si) | 1% max |
| Manganese (Mn) | 1% max |
| Molybdenum (Mo) | 0.5% max |
| Niobium (Nb) | 0.3-0.6% |
| Nitrogen (N) | 0.03% max |
| Sulfur (S) | 0.03% max |
Iron provides the base matrix and ductility
Chromium enhances corrosion and oxidation resistance
Niobium and molybdenum provide precipitation strengthening
Carbon, nitrogen and sulfur are controlled as tramp elements
The composition is designed to provide optimum corrosion resistance while retaining suitable ductility, toughness and weldability.
430L Powder Physical Properties
| Property | Values |
| Density | 7.7 g/cc |
| Melting point | 1400-1450°C |
| Electrical resistivity | 0.6-0.7 μΩ-m |
| Thermal conductivity | 26 W/mK |
| Curie temperature | 1440°C |
| Maximum service temperature | 650-750°C |
Density is moderately high for a stainless steel
Provides high temperature strength and corrosion resistance
Resistivity higher than pure iron or low alloy steels
Becomes paramagnetic above Curie point
Can withstand moderately high operating temperatures
The physical properties make 430L suitable for corrosive environments and moderately high temperature applications requiring oxidation resistance.
430L Powder Mechanical Properties
| Property | Values |
| Tensile strength | 450-650 MPa |
| Yield strength | 250-350 MPa |
| Elongation | 35-45% |
| Modulus of elasticity | 190-210 GPa |
| Hardness | 80-90 HRB |
| Impact strength | 50-100 J |
Provides moderately high strength for a stainless steel
Excellent ductility and impact toughness
Strength can be further increased through heat treatment
Hardness is relatively low compared to martensitic grades
The properties provide a good combination of strength, ductility, and toughness required for many corrosive environments and load conditions.
430L Powder Applications
| Industry | Example Uses |
| Chemical | Tanks, valves, pipes, pumps |
| Automotive | Exhaust components, fuel injection parts |
| Construction | Cladding, architectural features |
| Oil and gas | Wellhead equipment, drilling tools |
| Manufacturing | Pressing tooling, molds, dies |
Some specific product uses:
Marine hardware like railings, hinges, fasteners
Automotive exhaust manifolds, mufflers, catalytic converters
Chemical processing equipment like valves and flanges
Oil country tubular goods for downhole environments
Architectural paneling, cladding and decorative features
Its excellent corrosion resistance combined with good manufacturability make 430L widely used across industries needing weathering and oxidation resistance.
| Standard | Description |
| ASTM A743 | Standard for corrosion resistant chromium steel castings |
| ASTM A744 | Standard for corrosion resistant chromium steel sheet and strip |
| AMS 5759 | Annealed corrosion resistant steel bar, wire, forgings |
| SAE J405 | Automotive weathering steel sheet |
| DIN 17440 | Stainless steels for corrosion resistant applications |
These standards define:
Chemical composition limits of 430L alloy
Permissible impurity levels like S, P
Required mechanical properties
Approved production methods
Compliance testing protocols
Proper packaging, labeling and documentation
Meeting certification requirements ensures suitability of the powder for the target applications and markets.
430L Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-45 microns | Ultrafine grade for high density and surface finish |
| 45-150 microns | Coarse grade provides good flowability |
| 15-150 microns | Standard grade for pressing and sintering |
Finer particles allow greater densification during sintering
Coarser powder flows better and fills die cavities uniformly
Size range is tailored based on final part properties needed
Both gas and water atomized powders are available
Controlling particle size distribution allows optimizing processing behavior and final part performance.
430L Powder Apparent Density
| Apparent Density | Details |
| Up to 50% of true density | For irregular powder morphology |
| 3.5-4.5 g/cc typical | Improves with greater packing density |
Higher apparent density improves powder flow and compressibility
Irregular morphology limits maximum packing density
Values up to 60% are possible with spherical powders
High apparent density improves press filling efficiency
Higher apparent density leads to better manufacturing productivity and part quality.
| Method | Details |
| Gas atomization | High pressure inert gas breaks molten metal stream into fine droplets |
| Water atomization | High pressure water jet breaks metal into fine particles |
| Vacuum induction melting | High purity input materials melted under vacuum |
| Multiple remelting | Improves chemical homogenization |
| Sieving | Classifies powder into different particle size ranges |
Gas atomization provides clean, spherical powder morphology
Water atomization is a lower cost process with irregular particles
Vacuum melting and remelting minimizes gaseous impurities
Post-processing allows customization of particle sizes
Automated production and stringent quality control result in consistent powder suitable for critical applications.
430L Powder Handling and Storage
| Recommendation | Reason |
| Use PPE and ventilation | Avoid exposure to fine metallic particles |
| Ensure proper grounding | Prevent static discharge while handling |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Use non-sparking tools | Prevent possibility of ignition during handling |
| Follow safety protocols | Reduce risk of burns, inhalation, and ingestion |
| Store in stable containers | Prevent contamination or oxidation |
As 430L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions.
430L Powder Inspection and Testing
| Test | Details |
| Chemical analysis | ICP and XRF verify composition |
| Particle size distribution | Laser diffraction determines size distribution |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging shows particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Loss on ignition | Determines residual moisture content |
Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications.
430L Powder Pros and Cons
Advantages of 430L Powder
Excellent corrosion resistance in many environments
Good ductility, toughness and weldability
Cost-effective compared to austenitic grades
Can be precipitation hardened to increase strength
Good high temperature oxidation resistance
Readily formable using conventional techniques
Disadvantages of 430L Powder
Lower strength than martensitic or ferritic grades
Requires care during welding to avoid sensitization
Susceptible to chloride stress corrosion cracking
Limited high temperature tensile strength
Lower hardness and wear resistance than austenitic grades
Surface discoloration over time in outdoor exposure
Comparison With 304L Powder
430L vs 304L Stainless Steel Powder
| Parameter | 430L | 304L |
| Density | 7.7 g/cc | 8.0 g/cc |
| Strength | 450-650 MPa | 520-620 MPa |
| Corrosion resistance | Excellent | Outstanding |
| Heat resistance | Good | Excellent |
| Weldability | Good | Excellent |
| Cost | Low | High |
| Uses | Automotive, construction | Chemical processing, marine |
430L has slightly lower strength but better cost
304L has superior corrosion and heat resistance
430L has better room temperature toughness
304L is preferred for applications above 500°C
430L suited for outdoor structures and automotive parts
430L Powder FAQs
Q: What are the main applications of 430L stainless steel powder?
A: Main applications include automotive exhaust components, chemical processing equipment, oil and gas tools, architectural paneling and cladding, marine hardware, and manufacturing tooling.
Q: What precautions should be taken when working with 430L powder?
A: Recommended precautions include ventilation, PPE, proper grounding, inert atmosphere, avoiding ignition sources, using non-sparking tools, and safe storage in stable containers.
Q: What is the effect of niobium addition in 430L stainless steel?
A: Niobium provides precipitation strengthening through formation of nitrides and carbides. This strengthens the steel while retaining good corrosion resistance and ductility.
Q: How does 430L differ from 409 and 439 stainless steel grades?
A: 430L has higher corrosion resistance than 409 and higher strength than 439. It provides an optimal combination of corrosion resistance, formability, weldability and cost.
Al 3003 Powder
Al 3003 Powder
| Product | Al 3003 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-0.12Cu |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-179/25 |
Al 3003 Description:
Al 3003 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3003 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3003 powder
Al 3003 powder is an aluminum alloy powder composed mainly of aluminum and manganese. It belongs to the 3xxx series of aluminum alloys, which are known for their excellent workability and corrosion resistance. The powder form allows for easy handling and processing, making it suitable for various manufacturing techniques.
Overview of Al 3003 Powder
Al 3003 or 3A21 aluminum is a wrought alloy known for its good cold formability, weldability and corrosion resistance. The manganese additions enhance strength through solid solution strengthening while maintaining workability.
Key characteristics of Al 3003 powder include:
Moderate strength with good ductility
Excellent formability and weldability
Good corrosion resistance
High thermal and electrical conductivity
Low density
Available in a range of powder sizes and shapes
Al 3003 powder is used widely in chemical tanks, pipeline, automotive parts, heat exchangers, utensils, and other applications needing moderate strength, formability and corrosion resistance.
Chemical Composition of Al 3003 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
Properties of Al 3003 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3003 Powder
Commercial production processes used for Al 3003 powder include:
Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powders.
Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine powders.
Mechanical Milling – Ball milling of aluminum flakes/powders to achieve finer particle sizes and powder characteristics.
Electrolysis – Aluminum produced through electrolysis process and ground to fine powder. Lower purity.
Gas atomization provides the best control over particle size distribution, morphology and microstructure of the powder.
Applications of Al 3003 Powder
Additive Manufacturing – Selective laser melting, binder jetting and other 3D printing processes to produce complex components.
Powder Metallurgy – Compaction and sintering to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components for automotive and electronics industry.
Thermal Spraying – Wire arc spraying to deposit Al 3003 coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire for arc welding and repair of aluminum components.
Pigments – Used in paints and coatings to provide luster and corrosion protection.
Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum.
Specifications of Al 3003 Powder
Al 3003 powder is available under different size ranges, shapes and purity levels:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray.
Morphology: Spherical, granular, flake and irregular particle shapes. Smooth powder flows better.
Purity: From commercial to high purity (99.8%) grades tailored for applications.
Flowability: Powder customized for flow rates above 25 s/50 g.
Grades: Conforming to ASTM B209, EN 573-3, ISO 209:2007 etc. Custom grades offered.
Storage and Handling of Al 3003 Powder
Al 3003 powder should be properly stored and handled to prevent:
Oxidation and reaction with moisture
Dust explosions from powder ignition
Inhalation of fine powder causing health issues
Safety practices advised by supplier should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3003 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM imaging
Flow rate measurement using Hall flow funnel
Density determination by helium pycnometry
Impurities testing by ICP-MS
Microstructure examination by X-ray diffraction
These testing methods ensure reliable and consistent quality of the aluminum alloy powder.
Comparison Between Al 3003 and Al 6061 Powders
Al 3003 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Good | Excellent |
| Weldability | Excellent | Good |
| Cost | Lower | Higher |
| Applications | Chemical tanks, utensils | Aerospace, automotive parts |
Al 6061 offers higher strength while Al 3003 provides better weldability and formability at a lower cost.
Al 3003 Powder FAQs
Q: How is Al 3003 powder produced?
A: Al 3003 powder is commercially produced using gas atomization, water atomization, mechanical milling, and electrolysis processes. Gas atomization offers the best control of particle characteristics.
Q: What are the main applications for Al 3003 powder?
A: Key applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, pigments, and pyrotechnic compositions.
Q: What is the typical Al 3003 powder size used for laser sintering?
A: For selective laser sintering process, the common Al 3003 powder size range is 20-53 microns with spherical morphology for optimal powder bed density.
Q: Does Al 3003 powder require any special handling precautions?
A: Yes, aluminum powders can be flammable and pose explosion risks. It is recommended to handle them carefully under inert atmosphere using proper grounding, ventilation and PPE.
Al 3203 Powder
Al 3203 Powder
| Product | Al 3203 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al2O3 |
| Density | 2.7g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-186/25 |
Al 3203 Description:
Al 3203 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3203 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3203 powder
Al2O3 powder is an aluminum alloy composed of aluminum, copper, and manganese. It is renowned for its excellent strength and high fatigue resistance, making it an ideal choice for demanding environments and structural components. The precise composition and manufacturing process of Al 3203 powder ensure consistent quality and performance, making it a reliable material for numerous applications.
Overview of Al2O3 Powder
Al2O3 or aluminum oxide is a ceramic material known for its high hardness, excellent dielectric properties, refractoriness, abrasion and corrosion resistance. Alumina powder is the powder form of aluminum oxide used in a variety of applications.
Key properties of Al2O3 powder include:
High hardness and wear resistance
High melting point of over 2000°C
Low electrical and thermal conductivity
Excellent thermal shock resistance
Resistant to strong acids and alkalis
Low density around 3.95 g/cm3
Chemically inert material
White color powder available in various particle sizes
Chemical Composition of Al2O3 Powder
| Compound | Formula | Weight % |
| Aluminum oxide | Al2O3 | 99.5% min |
| Silicon dioxide | SiO2 | 0.05% max |
| Iron oxide | Fe2O3 | 0.08% max |
| Titanium dioxide | TiO2 | 0.03% max |
| Sodium oxide | Na2O | 0.05% max |
| Magnesium oxide | MgO | 0.03% max |
High purity Al2O3 powder contains over 99.5% aluminum oxide as the principal component. Maximum impurity limits are specified for silica, iron oxide, titania, and other oxides.
| Property | Value |
| Melting point | 2050°C |
| Density | 3.95 g/cm3 |
| Hardness | 9 Mohs |
| Flexural strength | 330 MPa |
| Compressive strength | 2600 MPa |
| Porosity | <1% |
| Thermal conductivity | 30 W/m.K |
| Electrical resistivity | >1014 ohm.cm |
| Dielectric strength | 15-35 kV/mm |
| Water absorption | 0% |
Production Methods for Al2O3 Powder
The common production methods for Al2O3 powder include:
Bayer Process – Alumina trihydrate is extracted from bauxite ore and thermally converted to alumina powder. This process yields high purity powder.
Hall–Héroult Process – Alumina is dissolved in molten cryolite and electrolyzed to produce aluminum. Alumina powder is recovered as a by-product.
Calcination – Dehydration and calcination of various aluminum hydroxides to form alumina powder.
Sol-gel – Alumina gel is formed from aluminum alkoxides or nitrates and then dried and calcined to make nanoscale alumina powder.
Flame Pyrolysis – Vapor phase combustion of aluminum chloride produces ultrafine alumina powder.
The Bayer process is the most common industrial method while the others yield specialty grade alumina.
Applications of Al2O3 Powder
Abrasives – For grinding, sanding, polishing, blasting media due to its hardness.
Refractories – High temperature furnace linings, ceramics, firebricks for metallurgy, glass, cement industries.
Ceramics – Electrical, structural, biomedical applications using alumina ceramics.
Catalysts – Gamma alumina used as catalyst support and directly as catalyst.
Coatings – Thermal spray coatings for wear and corrosion protection.
Polishing – CMP slurries for polishing silicon wafers, optic components, metals.
Fillers – Added to plastics, rubber, paper to improve mechanical properties.
Cosmetics – For manufacturing makeup, personal care products.
Specifications of Al2O3 Powder
Al2O3 powder is available under various purity levels, particle size distribution, and grades:
Purity – From industrial (90%) to high purity (99.99%) grades based on impurity levels.
Particle Size – Ranging from nanoscale (10-50 nm) to coarse grade (over 100 microns).
Phases – Alpha, gamma, theta, delta phases have different properties.
Grades – Conforming to standards for abrasives, technical ceramics, bioceramics, etc.
Surface Area – For nanosized powder, surface area is 1-100 m2/g.
Morphology – Regular and spherical shaped particles preferred.
Applications – Powder customized for composites, 3D printing, other uses.
Health and Safety When Handling Al2O3 Powder
Al2O3 powder does not pose severe health and safety risks but standard precautions should be taken:
Use dust masks or respirators to avoid inhaling fine particles during handling.
Wear protective goggles and gloves while handling powder.
Prevent skin contact to avoid drying and irritation.
Avoid generating and breathing airborne dust. Ensure adequate ventilation.
Handle and store powder carefully avoiding dispersion in air.
Properly dispose of waste powder based on environmental regulations.
Refer to Material Safety Data Sheet (MSDS) provided by the supplier for complete health hazard data.
Inspection and Testing of Al2O3 Powder
Key tests carried out for quality control of Al2O3 powder are:
Chemical analysis using X-ray Fluorescence (XRF) or Inductively Coupled Plasma (ICP) techniques to ensure composition meets specifications.
Particle size analysis through laser diffraction or dynamic light scattering method.
Scanning Electron Microscopy (SEM) to examine particle morphology.
Specific surface area measurement using gas absorption technique.
X-ray diffraction (XRD) analysis to determine phases present.
Impurity analysis for trace metallic elements using ICP mass spectrometry.
Loss of mass on ignition when heated to 1000°C.
Density measurement through pycnometry method.
Thorough inspection and testing ensures the powder meets the quality and performance requirements of specific applications.
Comparison Between α-Al2O3 and γ-Al2O3 Powder
α-Al2O3 and γ-Al2O3 are two common phases of alumina powder compared here:
| Parameter | α-Al2O3 | γ-Al2O3 |
| Crystal structure | Hexagonal | Cubic |
| Density | 3.95 g/cm3 | 3.65 g/cm3 |
| Hardness | 9 Mohs | 8 Mohs |
| Melting point | 2050°C | ~1100°C |
| Thermal conductivity | 30 W/m.K | 5-10 W/m.K |
| Surface area | <10 m2/g | 100-300 m2/g |
| Applications | Abrasives, ceramics | Catalysts, adsorbents |
| Price | Lower | Higher |
α-Al2O3 has higher hardness, density, thermal conductivity and refractoriness whereas γ-Al2O3 has higher surface area and extensively used in catalysts. α-form has wider applications and lower price.
FAQs
Q: What is Al2O3 powder used for?
A: Al2O3 powder is used to manufacture abrasives, refractories, structural ceramics, ceramic coatings, polishing compounds, plastic & rubber fillers, and other applications due to its high hardness, strength, and corrosion resistance.
Q: What is the difference between white, pink, and brown alumina powder?
A: White alumina is high purity Al2O3. Pink and brown alumina contain small amounts of chromium and iron oxides respectively that impart color. White alumina is used when color contamination must be avoided.
Q: Is Al2O3 powder hazardous?
A: Al2O3 powder is generally not classified as a hazardous material but like all fine powders can cause irritation and breathing issues during handling. Use of proper PPE is recommended.
Q: What is the difference between fused and sintered alumina powder?
A: Fused alumina is produced by melting pure alumina whereas sintered type is made by compacting and firing alumina powder. Fused alumina has higher purity and density compared to sintered.
Q: Where can I buy Al2O3 powder for making ceramic components?
A: High purity fine alumina powder for ceramic applications can be purchased from leading suppliers . Ensure the powder meets specifications for your application.
AlSi10 Powder
AlSi10 Powder
| Product | AlSi10 Powder |
| CAS No. | N/A |
| Appearance | Gray-Silver Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al90Si10 |
| Density | 2.67g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-190/25 |
AlSi10 Description:
AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
ALSi10 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi10 Powder
AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability.
AlSi10 Powder Composition
| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
Aluminum forms the matrix providing low density, ductility and corrosion resistance.
Silicon provides solid solution strengthening and improves castability.
Strict control of the aluminum to silicon ratio is critical to achieve optimal strength and physical properties. Other minor alloying elements like magnesium, iron, copper or zinc may also be present in certain grades.
Properties of AlSi10 Powder
AlSi10 powder possesses an excellent combination of properties making it suitable for various demanding applications:
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
Low density – Up to 65% lighter than copper alloys and steels.
High thermal conductivity – Enables rapid dissipation of heat in electronics.
High strength-to-weight ratio – Strength comparable to titanium alloys with lower density.
Excellent weldability and castability – High fluidity when molten allowing easy casting and welding.
Resistant to corrosion and oxidation – Protective oxide layer prevents corrosion in many environments.
This exceptional property profile makes AlSi10 suitable for lightweight structural applications across aviation, space, automotive and other sectors.
Applications of AlSi10 Powder
Owing to its lightweight, strength and thermal properties, AlSi10 powder is ideal for:
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
Used extensively in aircraft and rocket components like engine mounts to reduce weight.
Automotive industry uses AlSi10 for pistons, transmission casings, suspension parts to improve fuel efficiency through lightweighting.
Electronic enclosures and heat sinks leverage high thermal conductivity for efficient cooling.
Rewards excellent strength-to-weight ratio with lower density compared to titanium alloys.
Provides excellent biocompatibility, corrosion resistance for medical implants like orthopedic devices.
AlSi10 delivers maximum performance in demanding applications where low mass and high strength are critical.
AlSi10 Powder Specifications
AlSi10 powder is available in various size fractions, shapes and purity levels:
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
Smaller particles promote better sintering while larger sizes provide higher flowability.
Spherical morphology improves flow and packaging density. Irregular particles offer cost benefits.
Higher apparent density increases effective loading in composites manufacturing.
Higher flow rates enhance ease of powder handling and processing.
High purity reduces contamination issues during processing and improves final properties.
Range of silicon levels between 5-12% available to balance fluidity and strength.
Powder attributes are customized based on specific application requirements and processing methods.
Consolidation Methods for AlSi10 Powder
AlSi10 powder can be transformed into full density components using techniques like:
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
Powder bed fusion additive manufacturing methods like selective laser melting are popular for prototypes or low volume production.
Metal injection molding offers closest tolerances and excellent surface finish.
Pressing followed by liquid phase sintering is commonly used but secondary processing like extrusion is needed.
Extrusion leverages excellent castability to produce rods, tubes and profiles.
Cold and hot isostatic pressing reduce porosity and increase density.
The consolidation technique influences the microstructure, final properties, geometrical capabilities and productivity.
Heat Treatment of AlSi10 Parts
Solution heat treatment and artificial aging are used to tailor the strength of AlSi10 components:
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
Solution heat treatment dissolves alloying elements like silicon in the aluminum matrix followed by rapid cooling or quenching.
Subsequent aging treatment causes fine precipitation resulting in considerable hardening.
Annealing helps recover ductility after extensive prior cold working.
Careful control of time and temperature of solutionizing and aging allows customizing mechanical properties as per specific requirements.
Comparison of AlSi10 Powder with Alternatives
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
AlSi12 has the highest strength but poorer weldability and thermal conductivity.
6061 is a popular general purpose alloy with medium strength and good corrosion resistance.
7075 excels in very high strength but has poor weldability and only moderate corrosion resistance.
AlSi10 provides the best all-round properties with added cost benefits.
For most applications, AlSi10 offers the optimum balance of performance, weldability and cost.
Health and Safety Considerations for AlSi10 Powder
Like any metal powder, AlSi10 powder requires safe handling:
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
Wear gloves, goggles, mask when handling powder.
Avoid skin contact. Wash after exposure.
Store in cool, dry place away from sparks, flames.
Ensure proper ventilation and dust collection.
Refer SDS and local regulations for complete guidelines.
With proper precautions and PPE, AlSi10 powder can be safely handled during storage, processing and operation.
Inspection and Testing of AlSi10 Powder
To ensure quality requirements are met, AlSi10 powder should be tested for:
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
Routine testing as per ASTM standards ensures consistency and high quality powder suitable for critical applications.
FAQs
- What is AlSi10 alloy used for?
- AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
- Does AlSi10 require heat treatment?
- Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
- What methods can consolidate AlSi10 powder?
- AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
- Is AlSi10 weldable?
- Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
- Is AlSi10 powder safe to handle?
- Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
AlSi7Mg Powder
AlSi7Mg Powder
| Product | AlSi7Mg Powder |
| CAS No. | N/A |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-7Si-0.3Mg |
| Density | 2.65-2.68g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-195/25 |
AlSi7Mg Description:
AlSi7Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlSi7Mg Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi7Mg powder
AlSi7Mg powder is an aluminum alloy powder that primarily consists of aluminum (Al), silicon (Si), and magnesium (Mg). The “7” in its name signifies the percentage of silicon, while “Mg” represents the magnesium content. This powder exhibits excellent strength, low density, and impressive thermal properties, making it a preferred choice in multiple industries.
Overview of AlSi7Mg Powder
AlSi7Mg or A357 alloy is a versatile foundry alloy that possesses properties between pure aluminum and high-silicon hypereutectic alloys. The silicon additions improve castability and enhance mechanical properties while magnesium improves strength.
Key characteristics of AlSi7Mg powder include:
Good strength and hardness
Excellent fluidity and castability
Good machinability and polishability
High thermal conductivity
Good corrosion resistance
Low coefficient of thermal expansion
Available in range of particle sizes
AlSi7Mg powder is used for producing automotive components, hydraulic parts, and other precision castings needing balanced properties.
Chemical Composition of AlSi7Mg Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 6-8% |
| Magnesium (Mg) | 0.4-0.8% |
| Iron (Fe) | 0.15-0.5% |
| Manganese (Mn) | 0.1% max |
| Copper (Cu) | 0.1% max |
| Zinc (Zn) | 0.1% max |
| Titanium (Ti) | 0.25% max |
| Property | Value |
| Density | 2.68 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 130-160 W/mK |
| Electrical Resistivity | 3-5 μΩ.cm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 250-300 MPa |
| Yield Strength | 140-180 MPa |
| Elongation | 4-8% |
| Hardness | 80-100 Brinell |
The silicon additions increase the strength while retaining good ductility and machinability. The alloy has excellent castability and thermal properties.
Production Method of AlSi7Mg Powder
Commercial production processes used for AlSi7Mg powder include:
Gas Atomization – Molten alloy stream broken into fine droplets by inert gas jets. Produces spherical powder.
Water Atomization – High pressure water jet impacts molten metal to yield fine powders. Cost effective but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and silicon powders followed by cold compaction and sintering.
Gas atomization provides the most control over powder characteristics like particle size distribution, morphology, and microstructure.
Applications of AlSi7Mg Powder
Metal Injection Molding – To manufacture small intricate parts with tight tolerances and good mechanical properties.
Additive Manufacturing – Used in binder jetting, laser melting and other AM processes to produce complex components.
Castings – Added to melts to improve fluidity. Used to manufacture automotive parts requiring durability.
Powder Metallurgy – Press and sinter process to create high performance parts.
Thermal Spraying – Deposited as protective coatings on metal surfaces to provide wear and corrosion resistance.
Welding Filler – For joining aluminum components while retaining weld strength.
Pyrotechnics – Added to pyrotechnic compositions as a fuel constituent.
Specifications of AlSi7Mg Powder
AlSi7Mg powder is available under different size ranges, grades and purity levels:
Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM.
Morphology: Spherical, granular and irregular particle shapes. Smooth powder flows better.
Purity: From commercial to high purity (99.9%) grades.
Oxygen Content: Levels range from 400 – 1500 ppm for different production methods.
Flowability: Powder customized for excellent flow rates of 25 s/50 g or better.
Grades: Custom alloy chemistry and powder characteristics offered.
Handling and Storage of AlSi7Mg Powder
AlSi7Mg powder should be properly handled and stored to prevent:
Moisture contact leading to oxidation
Fire hazards from dust accumulation
Health hazards from inhaling fine powders
Safety practices recommended by supplier should be followed
Sealed containers under inert atmosphere along with proper grounding and PPE is recommended.
Testing and Characterization Methods
Key test methods for AlSi7Mg powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Flow rate measurement using Hall flowmeter
Density determination by helium pycnometry
Impurity levels tested by ICP-MS
Microstructure examined by XRD phase analysis
Thorough testing ensures powder quality for application requirements is met.
Comparison of AlSi7Mg and AlSi10Mg Powders
AlSi7Mg and AlSi10Mg are two aluminum alloy powders compared:
| Parameter | AlSi7Mg | AlSi10Mg |
| Silicon content | 6-8% | 9-11% |
| Strength | Lower | Higher |
| Castability | Comparable | Comparable |
| Corrosion resistance | Good | Excellent |
| Cost | Lower | Higher |
| Applications | Castings, MIM | Aerospace, AM parts |
| Availability | Readily available | Moderate |
AlSi10Mg offers higher strength but at increased cost. AlSi7Mg provides well-balanced properties at lower cost where high strength is not critical.
AlSi7Mg Powder FAQs
Q: How is AlSi7Mg powder produced?
A: AlSi7Mg powder is commercially produced using gas atomization, water atomization, or mechanical alloying followed by sintering. Gas atomization offers better control over particle characteristics.
Q: What are the main applications for AlSi7Mg powder?
A: The key applications for AlSi7Mg powder include metal injection molding, aluminum die casting, additive manufacturing, powder metallurgy, thermal spray coatings, and filler welding wire.
Q: What is the typical particle size used for AlSi7Mg powder in AM?
A: For most metal 3D printing processes like DMLS and binder jetting, the common particle size range for AlSi7Mg powder is 20-45 microns.
Q: Does AlSi7Mg powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders under inert atmosphere using proper grounding, ventilation, and PPE to prevent fire and explosion hazards.
Q: Where can I buy AlSi7Mg powder suitable for making precision castings?
A: Leading powder suppliers Like Nanochemazone AlSi7Mg powder suitable for foundry applications like precision castings.
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