TC4 ELI Powder
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TC4 ELI Powder
| Product | TC4 ELI Powder |
| CAS No. | 12070-08-5 |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Ti-Al-V |
| Density | 4.43g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-259/25 |
TC4 ELI Description:
TC4 ELI Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
TC4 ELI Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
TC4 ELI Powder
TC4 ELI powder is a titanium alloy known for its exceptional mechanical properties and biocompatibility. It is a variant of Ti-6Al-4V alloy, specifically developed for critical applications in industries such as aerospace, medical, automotive, and sports equipment manufacturing. TC4 ELI powder exhibits enhanced purity and reduced interstitial elements, making it highly desirable for various advanced applications.
TC4 ELI powder, also known as Titanium 6Aluminum 4Vanadium ELI powder, is an advanced titanium alloy powder used in various high-performance applications. This guide provides a comprehensive overview of TC4 ELI powder, its properties, applications, suppliers, grades, and comparisons to other titanium powders.
Overview of TC4 ELI Powder
TC4 ELI powder is a high-purity extra low interstitial (ELI) variant of TC4 titanium alloy containing 6% aluminum, 4% vanadium, and low amounts of iron and oxygen.
Compared to other titanium alloys, TC4 ELI offers an excellent combination of high strength, low weight, outstanding corrosion resistance, and biocompatibility. The ELI grade ensures maximum ductility and toughness.
TC4 ELI is suitable for additive manufacturing, metal injection molding, and other powder metallurgy applications. Its fine powders enable complex geometries and thin walls in 3D printed or sintered parts.
TC4 ELI Powder Properties
| Property | Description |
| Composition | 6% Al, 4% V, 0.08% max Fe, 0.13% max O |
| Density | 4.43 g/cc |
| Melting Point | 1604°C |
| Strength | 895-930 MPa ultimate tensile strength |
| Ductility | 10-15% elongation |
| Fatigue Strength | 500-550 MPa |
| Young’s Modulus | 110 GPa |
| Thermal Conductivity | 6.7 W/m-K |
| Electrical Resistivity | 178 μΩ-cm |
| Coefficient of Thermal Expansion | 8.9 μm/m-°C |
TC4 ELI provides an optimal balance of high strength-to-weight ratio, fracture toughness, fatigue resistance, and corrosion resistance. The high aluminum and vanadium content contributes to achieving high strength through solid solution strengthening and precipitation hardening heat treatments.
The low interstitial levels ensure improved ductility and fracture toughness compared to standard TC4 grade. Oxygen is limited to 0.13% max to avoid embrittlement. Iron content is also restricted.
Overall, the properties of TC4 ELI make it suitable for critical applications across aviation, space, defense, motorsports, medicine, oil and gas, and more.
Applications and Uses of TC4 ELI Powder
TC4 ELI powder is used to manufacture high-performance parts via additive manufacturing, metal injection molding, hot isostatic pressing, and other powder metallurgy techniques.
Some of the key applications and uses of TC4 ELI powder include:
Applications of TC4 ELI Powder
| Area | Applications |
| Aerospace | Aircraft structures, engine components, space launch systems |
| Implants | Orthopedic implants, dental implants, maxillofacial implants |
| Automotive | Motorsports components, turbocharger wheels |
| Industrial | Marine hardware, offshore drilling parts, valves, pumps |
| Energy | Wellhead components, downhole tools, pipelines |
| Defense | Ballistic armor, weapon components, protective gear |
In aerospace, TC4 ELI’s high strength-to-weight ratio makes it suitable for flight-critical static and rotating components in airframes, turbines, landing gear etc. Parts can be 3D printed or sintered to near-net shape.
In medical, the biocompatibility and corrosion resistance of TC4 ELI allow its use for orthopedic joint replacements and dental implants. Hip stems, knee implants, and cranial plates can be manufactured.
For motorsports, TC4 ELI can produce lighter and stronger components like connecting rods, intake valves, turbocharger wheels, drive shafts, and chassis parts.
In oil and gas applications, TC4 ELI is chosen for its resistance to corrosive environments. It can produce wellhead hardware, valves, pumps, and consumables like sleeves, plugs, balls, and seats.
The defense sector utilizes TC4 ELI to manufacture ballistic armor plates that stop bullets and shrapnel while minimizing weight. Other military uses include aviation parts and weapon components like barrels, receivers, rails, triggers etc.
Overall, TC4 ELI powder enables lightweight, high-performance metal parts across safety-critical industries by leveraging the latest manufacturing techniques.
Specifications of TC4 ELI Powder
TC4 ELI powder is commercially available in various size distributions, also known as particle size ranges. The powder morphology can be spherical, angular, or a blend.
TC4 ELI Powder Specifications
| Parameter | Details |
| Particle Size Range | 15-45 microns, 45-105 microns, 105-250 microns |
| Particle Shape | Spherical, angular, blended |
| Size Distribution | D10, D50, D90 values |
| Apparent Density | 2.5-3.5 g/cc |
| Tap Density | 3.5-4.5 g/cc |
| Flow Rate | Hall flowmeter measurement |
| Chemical Analysis | Al, V, Fe, O, N, C, H, Ti |
| Lot Number | For traceability |
| Packaging | Vials, jars up to 25 kg |
Finer particle size distributions from 15-45 microns are preferred for printing complex geometries and achieving smooth surface finishes. Larger sizes over 100 microns allow faster build rates.
Spherical powders improve flowability, packing density, and sintering behavior. Angular and blended powders offer better mechanical adhesion between particles.
Apparent and tap density determine the quantity of powder required to fill a given volume. Flow rates indicate ease of dispensing during printing or injection molding.
Chemical analysis confirms that elemental composition meets grade specifications. Lot numbers provide traceability for quality control. Appropriate packaging maintains powder integrity during handling and storage.
Grades of TC4 ELI Powder
TC4 ELI powder is produced in different grades by varying the post-processing method after gas atomization. This affects the microstructure and mechanical properties.
The main grades include:
| Grade | Description |
| As-atomized | No post-processing after gas atomization |
| Annealed | Heat treated to relieve residual stresses |
| Hot isostatic pressed | Consolidated at high temperature and pressure |
| Plasma sintered | Rapidly sintered using plasma discharge |
| ISO-S | Spherical powder made by gas atomization |
As-atomized grade contains residual stresses from the rapid solidification. Annealing eliminates these stresses and makes the powder easier to work with during printing or molding.
Hipping and plasma sintering increase the density and improve the microstructure and mechanical properties of the final parts.
Spherical grade (ISO-S) offers better flowability and packing density for high quality 3D printing.
The appropriate TC4 ELI powder grade is chosen based on the specific additive manufacturing or powder metallurgy process being used.
How TC4 ELI Powder Compares to Other Titanium Alloys
TC4 ELI offers advantages over other common titanium alloys like Ti-6Al-4V in terms of strength, toughness, and corrosion resistance.
Comparison of TC4 ELI versus Other Titanium Alloys
| Alloy | Strength | Toughness | Corrosion Resistance | Cost |
| Ti-6Al-4V | Medium | Medium | Medium | Low |
| Ti-6Al-7Nb | Medium | Medium | High | Medium |
| Ti-555 (Ti-5Al-5V-5Mo-3Cr) | Very High | Low | Medium | High |
| TC4 ELI (Ti-6Al-4V-0.08Fe-0.13O) | Very High | High | Very High | High |
Key advantages of TC4 ELI over other titanium alloys:
Higher strength than Ti-6Al-4V and Ti-6Al-7Nb
Superior fracture toughness and ductility versus Ti-555
Excellent corrosion resistance in harsh environments
Retains properties better at extreme temperatures
Lower density than steel alloys
Better biocompatibility than stainless steels
Can be anodized for color finishes
Limitations of TC4 ELI include:
Higher cost than Ti-6Al-4V
More difficult to machine than Ti-6Al-4V
Susceptible to galling against itself
Not weldable using conventional fusion welding
Still heavier than aluminum alloys
Overall, the combination of exceptional mechanical properties, corrosion resistance, low density, and biocompatibility make TC4 ELI an advanced material of choice for critical applications despite its higher cost.
Frequently Asked Questions about TC4 ELI Powder
Here are answers to some common questions about TC4 ELI powder:
FAQs about TC4 ELI Powder
Q: What does the ELI stand for in TC4 ELI powder?
A: ELI stands for extra low interstitial content. It refers to minimal levels of oxygen and iron in the powder composition.
Q: What particle size of TC4 ELI powder is ideal?
A: 15-45 micron powder works best for printing fine features and thin walls. 45-105 micron allows faster build rates but lower resolution.
Q: What post-processing methods can be used on TC4 ELI powder?
A: Annealing, hot isostatic pressing, plasma sintering, and spherical powder manufacturing improve powder properties.
Q: Is TC4 ELI powder better than Ti-6Al-4V for 3D printing?
A: Yes, TC4 ELI has higher strength and toughness compared to Ti-6Al-4V in as-printed and post-treated states.
Q: Does TC4 ELI powder require hot isostatic pressing after additive manufacturing?
A: HIPing can eliminate internal pores and improve fatigue resistance. But for non-critical parts, as-printed TC4 ELI may suffice.
Q: What precision can be achieved with TC4 ELI powder in metal 3D printing?
A: Tolerances of ±0.1% are possible for TC4 ELI printed parts depending on the AM process used.
Q: Can TC4 ELI parts be machined after 3D printing?
A: Yes, but TC4 ELI is difficult to machine and requires rigid setups and sharp tools due to its hardness.
Q: What finish is possible for TC4 ELI AM parts?
A: As-printed surface roughness varies by process but finishing steps like grinding, EDM, and polishing allow smooth fine finishes.
Description
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| Scan speed | 400-1000 mm/s | Productivity vs density |
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| Nickel (Ni) | 7.0 – 10.0 |
| Cobalt (Co) | 8.0 – 10.0 |
| Molybdenum (Mo) | 4.0 – 5.0 |
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| Silicon (Si) | < 1.0 |
| Carbon (C) | < 0.03 |
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| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
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| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
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| Custom 465 | Very high | Low | Poor | High |
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| Inconel 718 | High | High | Moderate | Very high |
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| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.6% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Zinc (Zn) | 0.10% max |
| Chromium (Cr) | 0.05-0.20% |
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-654°C |
| Thermal Conductivity | 130 W/mK |
| Electrical Conductivity | 41-43% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 110-180 MPa |
| Yield Strength | 55-110 MPa |
| Elongation | 18-30% |
| Hardness | 25-55 Brinell |
| Parameter | Al 3103 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 6061 Powder
Al 6061 Powder
| Product | Al 6061 Powder |
| CAS No. | 12604-68-1 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Mg1SiCu |
| Density | 2.7g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-187/25 |
Al 6061 Description:
Al 6061 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAl 6061 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 6061 powder Al 6061 powder is a versatile aluminum material composed of various elements to enhance its properties, such as strength, corrosion resistance, and machinability. It is widely used in different industries for its excellent characteristics. Overview of Al 6061 Powder Al 6061 is one of the most versatile heat treatable aluminum alloys. Magnesium and silicon additions allow it to be strengthened through precipitation hardening. The alloy has become immensely popular due to its excellent corrosion resistance, machinability, weldability and medium to high strength. Key characteristics of Al 6061 powder include: Medium to high strength with excellent ductility and toughness Excellent corrosion resistance and finishability Very good weldability and machinability High thermal and electrical conductivity Low density Available in a wide range of powder sizes and shapes Al 6061 powder is used widely for aerospace, marine, automotive, construction and general engineering applications needing lightweight and good mechanical properties. Chemical Composition of Al 6061 Powder| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 0.4-0.8% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0.15-0.4% |
| Manganese (Mn) | 0-0.15% |
| Magnesium (Mg) | 0.8-1.2% |
| Chromium (Cr) | 0.04-0.35% |
| Zinc (Zn) | 0-0.25% |
| Titanium (Ti) | 0-0.15% |
| Parameter | Al 6061 | Al 7075 |
| Alloy type | Heat treatable | Heat treatable |
| Mg content | 0.8-1.2% | 2.1-2.9% |
| Strength | Medium | Very high |
| Machinability | Excellent | Poor |
| Weldability | Excellent | Poor |
| Corrosion resistance | Excellent | Good |
| Cost | Lower | Higher |
Alloy Series Powder
Alloy Series Powder
| Product | Alloy Series Powder |
| CAS No. | 65997-19-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | NiCrCoMoFeAl |
| Density | 8.2-8.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-240/25 |
Alloy Series Description:
Alloy Series Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlloy Series Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. High temperature alloy series High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| GH3625 | 15-53µm 45-105µm 75-150µm | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 1000±50Mpa | 600±50Mpa | 35±5% |
| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
| GH3230 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 930±30Mpa | 930±30Mpa | 25±5% | |
| GH3536 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 850±30Mpa | 550±20Mpa | 42±5% |
AlMgScZr Powder
AlMgScZr Powder
| Product | AlMgScZr Powder |
| CAS No. | N/A |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Mg-Sc-Zr |
| Density | 2.6-2.7g/cm3 |
| Molecular Weight | 270g/mol |
| Product Codes | NCZ-DCY-189/25 |
AlMgScZr Description:
AlMgScZr Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlMgScZr Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlMgScZr Powder AlMgScZr powder is an aluminum alloy containing magnesium, scandium and zirconium as the main alloying elements. It exhibits excellent strength, weldability and corrosion resistance while maintaining the low density advantage of aluminum Overview of AlMgScZr Powder AlMgScZr powder is an aluminum alloy containing magnesium, scandium and zirconium as the main alloying elements. It exhibits excellent strength, weldability and corrosion resistance while maintaining the low density advantage of aluminum. Key properties and advantages of AlMgScZr powder include: AlMgScZr Powder Properties and Characteristics| Properties | Details |
| Composition | Al-Mg-Sc-Zr alloy |
| Density | 2.7 g/cc |
| Particle shape | Spherical |
| Size range | 10-75 microns |
| Apparent density | Up to 60% of true density |
| Flowability | Excellent |
| Strength | Very high for Al alloy powder |
| Weldability | Excellent |
| Element | Weight % |
| Aluminum | Balance |
| Magnesium | 0.2-1% |
| Scandium | 0.2-0.7% |
| Zirconium | 0.05-0.25% |
| Silicon | 0.1% max |
| Iron | 0.1% max |
| Copper | 0.1% max |
| Property | Values |
| Density | 2.7 g/cc |
| Melting point | 640-655°C |
| Electrical resistivity | 4.5-5.5 μΩ-cm |
| Thermal conductivity | 150-180 W/mK |
| Thermal expansion | 21-24 x 10^-6 /K |
| Maximum service temperature | 250°C |
| Property | Values |
| Yield strength | 400-500 MPa |
| Tensile strength | 480-570 MPa |
| Elongation | 7-10% |
| Hardness | 115-150 HB |
| Shear strength | 330 MPa |
| Fracture toughness | 29-35 MPa√m |
| Sector | Uses |
| Aerospace | Airframes, wings, fuselage skins |
| Automotive | Chassis, suspension parts |
| Industrial | Robot arms, lifting equipment |
| Additive manufacturing | High performance components |
| Standard | Description |
| ASTM B951 | Standard for precipitation hardened aluminum alloys |
| DIN 1718 | Aluminum and aluminum alloys designations |
| EN 586-2 | Forgings for high strength structural applications |
| AMS 4413 | Aluminum alloy powder compositions for additive manufacturing |
| Particle Size | Characteristics |
| 10-25 microns | Ultrafine powder used in laser AM processes |
| 25-45 microns | Common size range for laser bed and binder jetting |
| 45-75 microns | Larger sizes used in cold spraying |
| Apparent Density | Details |
| Up to 60% of true density | For spherical powder shape |
| 1.5 – 1.7 g/cc | Improves with greater packing density |
| Method | Details |
| Gas atomization | High pressure inert gas breaks up molten metal stream into fine droplets |
| Vacuum induction melting | High purity input materials melted in vacuum |
| Multiple remelting | Improves chemical homogeneity |
| Sieving | Classifies powder into different particle size fractions |
| Recommendation | Reason |
| Ensure proper ventilation | Avoid exposure to fine metallic particles |
| Use appropriate PPE | Prevent accidental inhalation or ingestion |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Follow safe protocols | Reduce health and fire hazards |
| Store sealed containers | Prevent contamination or oxidation |
| Test | Details |
| Chemical analysis | Verifies composition using OES or XRF spectroscopy |
| Particle size distribution | Laser diffraction analysis |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging of particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Moisture measurement | Loss on drying test |
| Parameter | AlMgScZr | 6061 Al |
| Density | 2.7 g/cc | 2.7 g/cc |
| Tensile strength | 480-570 MPa | 250-310 MPa |
| Yield strength | 400-500 MPa | 55-275 MPa |
| Weldability | Excellent | Good |
| Corrosion resistance | Excellent | Good |
| Cost | High | Low |
| Uses | Aerospace, automotive | General applications |
AlSi50 Powder
AlSi50 Powder
| Product | AlSi50 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlSi |
| Density | 2.5-2-7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-194/25 |
AlSi50 Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi50 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi50 Powder AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 Powder Composition The typical composition of AlSi50 alloy powder is:| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 48-52% |
| Property | Value |
| Density | 2.55 g/cm3 |
| Melting Point | 577°C |
| Ultimate Tensile Strength | 200-300 MPa |
| Elongation | <1% |
| Hardness | 100-120 HB |
| Thermal Conductivity | 50-90 W/m-K |
| CTE | 12-15 x 10<sup>-6</sup>/°C |
| Young’s Modulus | 80-90 GPa |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Automotive components | Low density and excellent castability. |
| Aerospace parts | High specific strength, stable dimensions. |
| Electronic substrates | Thermal management, CTE match with ceramics. |
| Mirror blanks | Low density, machinability, stability. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Parameter | Options |
| Particle size | 10 – 150 microns |
| Particle shape | Irregular, spherical |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi40, AlSi30 |
| Method | Details |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Press and sinter | Economical for higher volume simpler shapes. |
| Casting | Leverages excellent fluidity and mold filling behavior. |
| Extrusion | For profiles, rods and tubes. |
| Heat Treatment | Details | Purpose |
| Solution heat treatment | 500-550°C, quench | Dissolve soluble phases |
| Artificial aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Stress relieving | 250°C, 2 hrs | Remove residual stresses |
| Alloy | AlSi50 | AlSi40 | AlSi30 |
| Fluidity | Highest | High | Medium |
| Castability | Excellent | Very Good | Good |
| Hardness | High | Medium | Low |
| Strength | High | Medium | Low |
| Thermal Conductivity | Medium | High | Highest |
| CTE | Low | Medium | High |
| Cost | High | Medium | Low |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al and Si content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Shape and flow characteristics |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flowmeter test | Maximum seconds for 50g flow |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi50 used for?
- AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
- Does AlSi50 require heat treatment?
- Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
- What methods can consolidate AlSi50 powder?
- AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
- Is AlSi50 readily weldable?
- AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
- Is AlSi50 powder safe to handle?
- Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.
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