FeCoNiCrAl Powder
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FeCoNiCrAl Powder

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FeCoNiCrAl Powder

Product FeCoCrNiAl Powder
CAS No. N/A
Appearance Black-Gray Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-Co-Ni-Cr-Al
Density 7.8-8.0g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-224/25

FeCoNiCrAl Description:

FeCoNiCrAl Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

FeCoNiCrAl Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

and micron as per the client’s requirements and also accept customization in various parameters.

FeCoNiCrAl powder

FeCoNiCrAl powder is a high-performance alloy powder containing iron, cobalt, nickel, chromium, and aluminum. It offers excellent strength, hardness, wear resistance and corrosion resistance at high temperatures.  The powder is finely granulated and specifically formulated to enable efficient utilization in 3D printers, where it can be selectively deposited layer by layer to create intricate and complex structures.

Overview of FeCoNiCrAl Powder

FeCoNiCrAl is a quinary alloy that exhibits good mechanical properties, oxidation resistance, and microstructural stability at elevated temperatures. Iron and cobalt provide strength. Nickel enhances toughness and ductility. Chromium imparts excellent oxidation and corrosion resistance. Aluminum improves high temperature mechanical properties.

Key characteristics of FeCoNiCrAl powder include:

Excellent high temperature strength and creep resistance

Good environmental stability and thermal fatigue strength

High hardness, wear resistance, and abrasion resistance

Good ductility and fabricability

Available in range of particle sizes and morphologies

FeCoNiCrAl powder is suitable for protective coatings, thermal spray, welding, brazing, and high temperature structural applications requiring thermal and environmental resistance.

Composition of FeCoNiCrAl Powder

FeCoNiCrAl powder has the nominal composition:

Element Composition
Iron (Fe) Balance
Cobalt (Co) 35-50%
Nickel (Ni) 10-30%
Chromium (Cr) 8-12%
Aluminum (Al) 1-5%
Carbon (C) <0.5%
Silicon (Si) <1.5%
Manganese (Mn) <1%

Properties of FeCoNiCrAl Powder

Property Value
Density 7.5-8.2 g/cm3
Melting Point 1300-1400°C
Thermal Conductivity 10-30 W/mK
Electrical Resistivity 65-85 μΩ.cm
Young’s Modulus 190-220 GPa
Poisson’s Ratio 0.28-0.32
Tensile Strength 600-1100 MPa
Yield Strength 450-800 MPa
Elongation 15-30%
Hardness 30-50 HRC

The excellent high temperature strength, hardness, wear resistance, and environmental stability make it suitable for the most demanding applications.

Production Method for FeCoNiCrAl Powder

Gas Atomization – High pressure inert gas used to atomize molten alloy into fine spherical powder for excellent flow and packing density.

Water Atomization – High velocity water jet impacts molten stream to produce fine irregular powder particles. Lower cost but higher oxygen pickup.

Mechanical Alloying – Ball milling of elemental/pre-alloyed powders followed by sintering and gas atomization.

Gas atomization provides the best control over particle size distribution, morphology and purity.

Applications of FeCoNiCrAl Powder

Thermal Spray Coatings – HVOF or plasma spraying to deposit thick, wear resistant coatings on components operating at high temperatures.

Additive Manufacturing – Selective laser melting to produce complex parts for extreme environments needing high temperature resistance.

Brazing Filler – For joining assemblies and sealing cracks in parts subjected to high temperatures during service.

Welding Consumables – Used as filler material to provide excellent elevated temperature strength in welded components.

Wear Parts – Powder metallurgy hot work tooling and fixtures resisting wear and thermal fatigue cracking.

Glass Processing – Chutes, conveyors and handlers used in glass melting furnaces.

Specifications of FeCoNiCrAl Powder

FeCoNiCrAl powder is available under various size ranges, morphologies and grades:

Particle Size: From 10-45 microns for AM methods, up to 150 microns for thermal spray processes.

Morphology: Spherical, irregular and blended shapes. Spherical powder has excellent flowability.

Purity: Ranging from commercial purity to ultra high purity grades based on stringent chemical analysis.

Surface Area: Low surface area preferred to minimize oxidation during handling and storage.

Grades: Customized composition and powder metallurgy tailored for application.

Storage and Handling of FeCoNiCrAl Powder

Store in sealed containers under inert gas to prevent oxidation

Avoid accumulation of fine powder to control explosion risks

Use appropriate PPE, ventilation, safety practices when handling

Prevent contact between powder and incompatible materials

Follow applicable safety guidelines from supplier SDS

Caution and protective measures are essential when handling this reactive alloy powder.

Inspection and Testing of FeCoNiCrAl Powder

Key quality control tests performed on FeCoNiCrAl powder:

Chemical analysis using OES or XRF to ensure composition is within specified limits

Particle size distribution using laser diffraction as per ASTM B822 standard

Morphology analysis through SEM imaging

Powder flow rate measurement as per ASTM B213 standard

Density determination by helium pycnometry

Impurity testing using ICP-MS

Microstructural characterization by XRD phase analysis

Thorough testing verifies powder quality and consistency meeting performance requirements.

Comparison Between FeCoNiCrAl and 316L Stainless Steel Powder

FeCoNiCrAl and 316L stainless steel powder compared:

Parameter FeCoNiCrAl 316L SS
Composition Quinary high-temp alloy Fe-Cr-Ni stainless alloy
Cost Higher Lower
High temperature strength Much better Moderate
Corrosion resistance Comparable Better
Thermal conductivity Higher Lower
Workability Moderate Excellent
Applications Thermal spray, AM Automotive, construction

FeCoNiCrAl offers far superior high temperature strength whereas 316L provides better fabrication and corrosion resistance at lower cost.

FeCoNiCrAl Powder FAQs

Q: How is FeCoNiCrAl powder produced?

A: FeCoNiCrAl powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization offers the best powder characteristics.

Q: What are the main applications for FeCoNiCrAl powder?

A: Main applications include thermal spray coatings, additive manufacturing, brazing filler, powder metallurgy hot work tooling, glass processing equipment where high temperature strength and environmental resistance is needed.

Q: What is the recommended particle size for thermal spraying?

A: For most thermal spray processes, a particle size range of 45-150 microns is preferred for FeCoNiCrAl powder to maximize deposition efficiency and coating properties.

Q: Does FeCoNiCrAl powder require special handling precautions?

A: Yes, proper protective measures are essential when handling this reactive fine alloy powder including inert atmosphere, grounding, ventilation, PPE.

Q: Where can I purchase FeCoNiCrAl powder for additive manufacturing?

A: For AM applications requiring high temperature strength, fine FeCoNiCrAl powder can be purchased from leading manufacturer

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Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.

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300M Stainless Steel Powder
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300M Stainless Steel Powder

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300M Stainless Steel Powder

Product 300M Stainless Steel Powder
CAS No. 12597-68-1
Appearance Fine Metallic Gray Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-Cr-Ni
Density 7.9g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-168/25

300M Stainless Steel Description:

300M Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

300M Stainless Steel Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. 300M Stainless Steel Powder 300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties. 300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts 300M has a high nickel and chromium content which gives it excellent corrosion resistance comparable to 304 and 316 stainless steel. The composition is controlled within narrow ranges as shown below: 300M Stainless Steel Powder Composition
Element Composition Range
Carbon (C) 0.05% max
Silicon (Si) 1.0% max
Manganese (Mn) 2.0% max
Phosphorus (P) 0.03% max
Sulfur (S) 0.01% max
Chromium (Cr) 24.0-26.0%
Nickel (Ni) 19.0-22.0%
Molybdenum (Mo) 4.0-5.0%
Nitrogen (N) 0.10-0.16%
Iron (Fe) Balance
The key alloying elements like chromium, nickel, and molybdenum give 300M stainless its unique properties. The high chromium content provides excellent corrosion and oxidation resistance. Nickel further enhances this by making the steel more resistant to reducing acids. Molybdenum improves pitting and crevice corrosion resistance in chlorides. Nitrogen is also added to stabilize the austenitic structure and increase strength through solid solution strengthening. Carbon is restricted to minimize carbide precipitation. The end result is a versatile corrosion resistant steel powder ideal for additive manufacturing. 300M Stainless Steel Powder Properties 300M stainless steel provides an excellent combination of high strength and good ductility along with outstanding corrosion resistance. Some key properties are outlined below: 300M Stainless Steel Powder Properties
Property Value
Density 7.9 g/cm3
Melting Point 1370°C (2500°F)
Thermal Conductivity 12 W/m-K
Electrical Resistivity 72 μΩ-cm
Modulus of Elasticity 200 GPa
Poisson’s Ratio 0.29
Tensile Strength 165ksi (1140 MPa)
Yield Strength 140ksi (965 MPa)
Elongation 35%
The austenitic structure gives 300M enhanced toughness and ductility compared to martensitic grades. It also makes the steel non-magnetic. The material has good strength up to 600°C and can be used at cryogenic temperatures. Corrosion resistance is comparable to 316L grade. Wear resistance is lower than martensitic grades but machinability is excellent. Overall, 300M offers an exceptional balance of strength, ductility, fracture toughness, and corrosion resistance making it suitable for demanding additive manufacturing applications across industries like aerospace, chemical processing, oil & gas, etc. 300M Stainless Steel Powder Applications
Industry Common Applications
Aerospace Engine components, structural parts, landing gear
Automotive Valve bodies, pump parts, turbocharger components
Medical Implants, prosthetics, surgical instruments
Chemical Pumps, valves, pipe fittings
Oil & Gas Downhole tools, wellhead parts, offshore components
Industrial Food processing equipment, press plates, dies and molds
Consumer Watch cases, jewelry, decorative artware
The excellent corrosion resistance allows 300M to withstand harsh operating environments in industries like oil & gas, chemical processing, pollution control, etc. where parts are exposed to acids, alkalis, salts, or chlorides. In aerospace applications, it offers high strength for weight reduction combined with good creep and fatigue resistance at elevated temperatures. The austenitic structure gives excellent fracture toughness. In medical uses like implants and surgical tools, the good biocompatibility and high strength of 300M stainless are advantageous. For consumer products, the attractive appearance and ability to polish to a mirror finish make it suitable for decorative applications. Additive manufacturing enables producing components with complex geometries and internal features which are not possible with conventional fabrication routes. This expands the design freedom and range of applications for 300M stainless steel powder. 300M Stainless Steel Powder Specifications 300M powder is commercially available in different size ranges, morphologies, and blends tailored for various additive manufacturing processes. Some key specifications are provided below: 300M Stainless Steel Powder Specifications
Parameter Typical Values
Particle shape Spherical, satellite, irregular
Particle size 15-45 μm, 15-53 μm, 53-150 μm
Apparent density 2.5-4.5 g/cm3
Tap density 3.5-4.5 g/cm3
Flow rate 15-25 s/50g
Carbon content < 0.05 wt%
Oxygen content < 0.15 wt%
Nitrogen content 0.10-0.16 wt%
Hydrogen content < 0.0015 wt%
Spherical powders spread easily and have good flowability for uniform layer deposition. They are ideal for SLS/DMLS processes. Irregular and satellite morphologies provide better packing density for binder jetting. Smaller particle sizes (~20 μm) are preferred for better resolution and surface finish. Larger sizes (~45-150 μm) improve powder flow and reduce recoater jamming. chemistry, especially of interstitial elements like C, N, O, H is controlled to avoid vaporization and porosity issues during printing. Gases like nitrogen and argon may be used during atomization to minimize oxidation and hydrogen pickup. Alloying elements are adjusted to compensate for vapor losses during processing. 300M Stainless Steel Powder Handling 300M powder should be handled with care to avoid contamination or mixing with other materials. Some guidelines are provided below: 300M Stainless Steel Powder Handling Store unopened containers in a dry, inert environment to prevent oxidation and moisture pickup Open containers inside gloveboxes filled with argon to prevent air exposure Use tools and containers dedicated only for 300M to prevent cross-contamination Avoid contact with iron or carbon to prevent composition changes Measure powder weight accurately before reuse to control blend ratios Sieve powders before reuse to break up agglomerates and remove large particles Do not pour powder directly back into the main container to prevent mixing of new and used powder Clean equipment thoroughly between handling batches to prevent cross-contamination Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. 300M Stainless Steel Powder Storage 300M powder should be stored in the following conditions: 300M Stainless Steel Powder Storage Store in original sealed containers until ready to use Use inert gas sealing or vacuum packaging for long-term storage Store in a cool, dry location away from direct sunlight Ambient temperatures between 10-25°C are ideal for storage Avoid temperature swings and humidity which can cause condensation Use desiccant bags when opening containers to absorb moisture Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation Rotate stock using a first-in-first-out (FIFO) system Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life. 300M Stainless Steel Powder Safety 300M powder requires handling precautions similar to other fine stainless steel powders: 300M Stainless Steel Powder Safety Use appropriate PPE during handling – gloves, respirators, eye protection Avoid breathing powder dust – use ventilation and masks Avoid skin contact to prevent sensitization – use gloves Use spark-proof tools and vacuum systems designed for combustible dust Inert gas gloveboxes provide protection during handling Explosion proof lighting and electrical equipment are recommended Follow SDS precautions and wear PPE mentioned during processing Maintain cleanliness to avoid particle accumulation and minimize risks Use dust collection systems and housekeeping procedures to lower combustible dust hazards Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential. 300M Stainless Steel Powder Printing 300M requires optimized printing parameters tailored for the alloy: 300M Stainless Steel Printing Parameters Laser power/energy density: 150-220 W, 50-90 J/mm3 Scan speeds: 600-1200 mm/s Hatch spacing: 80-120 μm Layer thickness: 20-50 μm Counterflow argon is preferred over nitrogen Oxygen levels below 1000 ppm prevent oxidation Preheating to 80-150°C reduces residual stresses Stress relief heat treatments mandatory to prevent cracking Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models. 300M Stainless Steel Powder Post-Processing Typical post-processing methods for 300M parts include: 300M Stainless Steel Part Post-Processing Support removal using EDM or sand blasting Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength Heat treatment at 900-950°C to adjust hardness/strength Sanding, bead blasting, grinding, polishing to improve surface finish Passivation in nitric acid for removing heat tint and enhancing corrosion resistance Shot peening to induce compressive stresses and improve fatigue life Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements. 300M Stainless Steel Powder Quality Control Extensive testing should be performed to ensure powder and printed part quality: 300M Stainless Steel Powder Testing Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. 300M Stainless Steel Powder Storage 300M powder should be stored in the following conditions: 300M Stainless Steel Powder Storage Store in original sealed containers until ready to use Use inert gas sealing or vacuum packaging for long-term storage Store in a cool, dry location away from direct sunlight Ambient temperatures between 10-25°C are ideal for storage Avoid temperature swings and humidity which can cause condensation Use desiccant bags when opening containers to absorb moisture Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation Rotate stock using a first-in-first-out (FIFO) system Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life. 300M Stainless Steel Powder Safety 300M powder requires handling precautions similar to other fine stainless steel powders: 300M Stainless Steel Powder Safety Use appropriate PPE during handling – gloves, respirators, eye protection Avoid breathing powder dust – use ventilation and mask Avoid skin contact to prevent sensitization – use gloves Use spark-proof tools and vacuum systems designed for combustible dust Inert gas gloveboxes provide protection during handling Explosion proof lighting and electrical equipment are recommended Follow SDS precautions and wear PPE mentioned during processing Maintain cleanliness to avoid particle accumulation and minimize risks Use dust collection systems and housekeeping procedures to lower combustible dust hazards Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential. 300M Stainless Steel Powder Printing 300M requires optimized printing parameters tailored for the alloy: 300M Stainless Steel Printing Parameters Laser power/energy density: 150-220 W, 50-90 J/mm3 Scan speeds: 600-1200 mm/s Hatch spacing: 80-120 μm Layer thickness: 20-50 μm Counterflow argon is preferred over nitrogen Oxygen levels below 1000 ppm prevent oxidation Preheating to 80-150°C reduces residual stresses Stress relief heat treatments mandatory to prevent cracking Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models. 300M Stainless Steel Powder Post-Processing Typical post-processing methods for 300M parts include: 300M Stainless Steel Part Post-Processing Support removal using EDM or sand blasting Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength Heat treatment at 900-950°C to adjust hardness/strength Sanding, bead blasting, grinding, polishing to improve surface finish Passivation in nitric acid for removing heat tint and enhancing corrosion resistance Shot peening to induce compressive stresses and improve fatigue life Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements. 300M Stainless Steel Powder Quality Control Extensive testing should be performed to ensure powder and printed part quality: 300M Stainless Steel Powder Testing
Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.
300M Stainless Steel Powder Storage 300M Stainless Steel Powder Storage
300M powder should be stored in the following conditions: 300M powder should be stored in the following conditions:
300M Stainless Steel Powder Storage 300M Stainless Steel Powder Storage
Store in original sealed containers until ready to use Store in original sealed containers until ready to use
Use inert gas sealing or vacuum packaging for long-term storage Use inert gas sealing or vacuum packaging for long-term storage
Store in a cool, dry location away from direct sunlight Store in a cool, dry location away from direct sunlight
300M Stainless Steel Part Testing
Test Details
Density Archimedes’, Helium pycnometry
Surface roughness Profilometer, interferometry
Hardness Rockwell, Vickers, Brinell
Tensile strength ASTM E8
Microstructure Optical microscopy, image analysis
Layer bonding Electron microscopy, dye penetrant
Porosity X-ray tomography, image analysis
Surface defects Penetrant testing, microscopy
Comprehensive testing as per industrial standards ensures consistent powder quality and printed part performance. It minimizes defects and prevents part failures in service. Advantages of 300M Stainless Steel Powder Some of the advantages of using 300M powder for additive manufacturing include: Excellent corrosion resistance comparable to 316L stainless steel High strength with good ductility and fracture toughness Can be processed easily using laser powder bed fusion, binder jetting, etc. Good dimensional accuracy and surface finish in printed parts Performs well in harsh environments and at elevated temperatures Can produce complex geometries not possible with conventional methods Parts can be heat treated to tailor properties like hardness, strength, etc. Offers design flexibility not limited by typical manufacturing constraints Saves material, energy, and costs versus subtractive methods Widely available from leading suppliers to ensure reliable material supply The combination of outstanding material properties, advanced manufacturability, and customizability make 300M an ideal alloy for mission-critical AM components across industries. Limitations of 300M Stainless Steel Powder 300M also has some limitations to consider: More expensive than common alloys like 316L or 17-4PH stainless Requires optimized processing parameters tailored for the alloy Sensitive to contamination from improper powder handling Need for hot isostatic pressing (HIP) to eliminate internal voids Lower wear resistance than martensitic stainless steel powders Requires post-processing and finishing operations High thermal stresses can cause cracking; heat treatments mandatory Oxidation and nitrogen absorption can occur during processing Parts may require supports to avoid deformation during printing Limited number of suppliers compared to more common alloys The specialized composition, high cost, and need for controlled processing conditions limit its use to critical applications where performance justifies the higher cost. 300M vs 316L vs 17-4PH Stainless Steel Powder How does 300M compare against other popular stainless steel powders like 316L and 17-4PH? Comparison of Stainless Steel Powders
Alloy Composition Properties Applications
300M High Ni, Cr, Mo Excellent corrosion resistance, good ductility and toughness, high strength to 600°C Aerospace, oil & gas, chemical, high temp uses
316L Medium Ni, Cr Excellent corrosion resistance, readily weldable, good bio-compatibility Marine hardware, medical implants, food processing
17-4PH Medium Ni, Cr + Cu High hardness and strength, good corrosion resistance, heat treatable Aerospace, tooling, automotive, plastic molds
300M provides the best combination of corrosion resistance and useful strength at elevated temperatures. 17-4PH is preferred for applications 300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties. 300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts. Here is more content continuing the comparison between 300M, 316L, and 17-4PH stainless steel powders: Detailed Comparison 300M has higher tensile strength than 316L and lower ductility. It maintains strength up to     600°C better than 316L. 2 316L has the best all-round corrosion resistance followed by 300M and 17-4PH. 300M resists  pitting and crevice corrosion better than 316L. 17-4PH achieves the highest hardness after heat treatment but has lower toughness than 300M and 316L. 300M has higher nickel content than 316L and 17-4PH which improves corrosion resistance. 17-4PH contains copper for precipitation hardening. 300M is used in specialized applications requiring strength at elevated temperatures like aerospace components. 316L is widely used in corrosive environments across industries where high strength is not critical. 17-4PH suits applications requiring high hardness like molds, tooling, and wear-resistant parts for automotive and consumer uses. 300M and 17-4PH powders are more expensive than common 316L powder. 17-4PH is relatively easier to process by laser sintering than 300M. All three are readily weldable grades in the annealed/solutionized condition. 17-4PH requires aging treatment after welding to restore properties. 300M requires stress relieving heat treatments after printing to prevent cracking. 17-4PH is typically H900 heat treated post-build for optimal properties. In summary, 300M fills a niche between generalized corrosion resistance of 316L and high strength/hardness of martensitic 17-4PH. It provides the best elevated temperature properties crucial for aerospace applications. 300M Stainless Steel Powder Questions Here are some common questions asked about 300M stainless steel powder: 300M Stainless Steel Powder FAQs Q: What particle size is best for printing 300M stainless steel? A: 15-45 microns is recommended for SLM/DMLS. Larger sizes 45-100 microns improve flowability but reduce resolution. Q: What is the typical density achieved for 300M parts printed by laser powder bed fusion? A: Printed density over 99% is achievable with optimized parameters. HIP helps eliminate internal voids. Q: What is the typical surface roughness of as-printed 300M parts? A: Around 10-15 microns Ra surface roughness is typical, which can be reduced to under 1 micron by polishing. Q: Does 300M require any post-processing heat treatments? A: Yes, stress-relieving at 1065-1120°C to prevent cracking followed by cooling at <50°C/hr is recommended. Q: What are some typical applications of binder-jet printed 300M parts? A: Tooling components, jigs, fixtures, plastic injection molds are common applications benefitting from the hardness and corrosion resistance. Q: How should unused 300M powder be stored for reuse? A: In a dry, inert atmosphere sealed container at 10-25°C for up to 1 year. Store away from iron contamination. Q: Can you heat treat 300M to increase its hardness? A: Yes, aging at 900-950°C can increase hardness up to 38 HRC similar to precipitation hardening grades. This covers some key questions about 300M powder. Please reach out for any other specific queries.
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316L Stainless Steel Powder

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316L Stainless Steel Powder

Product 316L Stainless Steel Powder
CAS No. 69403-31-0
Appearance Silvery Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-16-18Cr-10-14Ni-2-3-Mo
Density 7g/.9cm3
Molecular Weight 150-160 g/mol
Product Codes NCZ-DCY-171/25

316L Stainless Steel Description:

310L Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

316L Stainless Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. 316L Stainless Steel Powder ​316L Stainless Steel Powder(ss316L) 316L is a stainless steel grade, which is classified according to the metallographic structure and belongs to austenitic stainless steel. Overview of 316L Stainless Steel Powder 316L is an austenitic stainless steel powder widely used in additive manufacturing to produce corrosion resistant parts with good mechanical properties and weldability. This article provides a detailed guide to 316L powder. Key aspects covered include composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection methods, comparisons to alternatives, pros and cons, and FAQs. Tables are used to present information in an easy-to-reference format. The composition of 316L stainless steel powder is:
Element Weight % Purpose
Iron Balance Principal matrix element
Chromium 16-18 Corrosion resistance
Nickel 10-14 Austenite stabilizer
Molybdenum 2-3 Corrosion resistance
Manganese <2 Deoxidizer
Silicon <1 Deoxidizer
Carbon <0.03 Avoid carbide precipitation
The high chromium and nickel content provide corrosion resistance while the low carbon minimizes carbide precipitation. Properties of 316L Stainless Steel Powder
Property Description
Corrosion resistance Excellent resistance to pitting and crevice corrosion
Strength Tensile strength up to 620 MPa
Weldability Readily weldable and less prone to sensitization
Fabricability Easily formed into complex shapes
Biocompatibility Safe for contact with human body
Temperature resistance Resistant up to 900°C in oxidizing environments
Parameters tailored for density, microstructure, production rate and post-processing needs. Applications of 3D Printed 316L Parts AM 316L components are used in:
Industry Applications
Aerospace Structural brackets, panels, housings
Automotive Turbine housings, impellers, valves
Chemical Pumps, valves, reaction vessels
Oil and gas Downhole tools, manifolds, flanges
Biomedical Dental, orthopedic implants, surgical tools
Benefits versus wrought 316L include complex geometries, reduced part count, and accelerated product development. 316L powder must meet strict specifications:
Parameter Specification
Particle size range 15-45 μm typical
Particle shape Spherical morphology
Apparent density > 4 g/cc
Tap density > 6 g/cc
Hall flow rate > 23 sec for 50 g
Purity >99.9%
Oxygen content <1000 ppm
Handling and Storage of 316L Powder As a reactive material, careful 316L powder handling is essential: Store sealed containers away from moisture, acids, ignition sources Use inert gas padding during transportation and storage Ground equipment to dissipate static charges Avoid dust accumulation through extraction and ventilation Follow safety data sheet precautions Proper techniques ensure optimal powder condition. Quality testing methods include:
Method Parameters Tested
Sieve analysis Particle size distribution
SEM imaging Particle morphology
EDX Chemistry and composition
XRD Phases present
Pycnometry Density
Hall flow rate Powder flowability
Testing per ASTM standards verifies powder quality and batch consistency. Comparing 316L to Alternative Alloy Powders
Alloy Corrosion Resistance Strength Cost Printability
316L Excellent Medium Medium Excellent
17-4PH Good High Medium Good
IN718 Good Very high High Fair
CoCr Fair Medium Medium Good
With its balanced properties, 316L is very versatile for small to medium sized AM components needing corrosion resistance. Pros and Cons of 316L Powder for AM
Pros Cons
Excellent corrosion resistance and biocompatibility Lower high temperature strength than alloys
Readily weldable and machinable Susceptible to porosity during printing
Cost advantage over exotic alloys Prone to thermal cracking
Can match wrought material properties Required post-processing like HIP
Range of suppliers available Lower hardness than precipitation hardening alloys
316L provides versatile performance at moderate cost, albeit with controlled processing requirements. Frequently Asked Questions about 316L Stainless Steel Powder Q: What particle size range works best for printing 316L alloy? A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density. Q: What post-processing methods are used on 316L AM parts? A: Hot isostatic pressing, heat treatment, surface machining, and electropolishing are common methods for achieving full densification and surface finish. Q: Which metal 3D printing process is ideal for 316L alloy? A: All major powder bed fusion processes including selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) are regularly used. Q: What industries use additively manufactured 316L components? A: Aerospace, automotive, biomedical, marine hardware, chemical processing, and oil and gas industries benefit from 3D printed 316L parts. Q: Does 316L require support structures during 3D printing? A: Yes, support structures are essential on overhangs and bridged sections to prevent deformation and allow easy removal after printing. Q: What defects can occur when printing 316L powder? A: Potential defects are porosity, cracking, distortion, lack of fusion, and surface roughness. Most can be prevented with optimized parameters. Q: What is the key difference between 316 and 316L alloys? A: 316L has lower carbon content (0.03% max) which improves corrosion resistance and eliminates harmful carbide precipitation during welding. Q: How are the properties of printed 316L compared to wrought alloy? A: With optimized parameters, AM 316L components can achieve mechanical properties on par or exceeding conventionally processed wrought counterparts. Q: What density can be expected with 3D printed 316L parts? A: Density above 99% is achievable for 316L with ideal parameters tailored for the alloy, matching wrought material properties. Q: What finishing is typically applied to 316L AM parts? A: Abrasive flow machining, CNC machining, and electropolishing are common finishing processes for removing surface roughness and achieving the required tolerances.
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317L Powder
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317L Powder

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317L Powder

Product 317L Powder
CAS No. 12597-67-6
Appearance Silvery Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-18Cr-12Ni-3Mo
Density 7.9g/cm3
Molecular Weight 150-160 g/mol
Product Codes NCZ-DCY-172/25

317L Description:

317L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

317L Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. 317L Powder 317L powder is an austenitic stainless steel powder containing 18% chromium, 3% molybdenum, and 0.08% carbon. It offers an excellent combination of corrosion resistance, strength, weldability and cost. Overview of 317L Powder 317L powder is an austenitic stainless steel powder containing 18% chromium, 3% molybdenum, and 0.08% carbon. It offers an excellent combination of corrosion resistance, strength, weldability and cost. Key properties and advantages of 317L powder include: 317L Powder Properties and Characteristics
Properties Details
Composition Fe-18Cr-3Mo-0.08C alloy
Density 8.0 g/cc
Particle shape Irregular, angular
Size range 10-150 microns
Apparent density Up to 50% of true density
Flowability Moderate
Corrosion resistance Excellent in many environments
Strengthening Cold working and solid solution strengthening
317L powder is widely used in chemical processing, marine applications, pulp and paper industry, nuclear power generation, and architectural features needing weathering resistance. 317L Powder Composition
Element Weight %
Iron (Fe) Balance
Chromium (Cr) 17-19%
Nickel (Ni) 11-15%
Molybdenum (Mo) 2.5-3.5%
Manganese (Mn) <2%
Carbon (C) 0.08% max
Silicon (Si) 1% max
Nitrogen (N) 0.10% max
Sulfur (S) 0.03% max
Iron provides the ferritic matrix and ductility Chromium enhances corrosion and oxidation resistance Nickel stabilizes the austenitic structure Molybdenum further improves pitting resistance Carbon, nitrogen and sulfur controlled as tramp elements 317L Powder Physical Properties
Property Values
Density 8.0 g/cc
Melting point 1370-1400°C
Electrical resistivity 0.8 μΩ-m
Thermal conductivity 16 W/mK
Thermal expansion 16 x 10^-6 /K
Maximum service temperature 900°C
High density compared to ferritic stainless steels Maintains strength and corrosion resistance at elevated temperatures Resistivity higher than pure iron or carbon steels Lower thermal conductivity than carbon steel Can withstand continuous service up to 900°C The physical properties make 317L suitable for high temperature applications requiring corrosion resistance. 317L Powder Mechanical Properties
Property Values
Tensile strength 515-620 MPa
Yield strength 205-275 MPa
Elongation 40-50%
Hardness 88-95 HRB
Impact strength 100-150 J
Modulus of elasticity 190-210 GPa
Excellent combination of strength and ductility Can be work hardened significantly to increase strength Very high toughness and impact strength Strength can be further improved through cold working Hardness is relatively low in annealed condition The properties provide an excellent balance of strength, ductility and toughness required for many corrosive environments. 317L Powder Applications
Industry Example Uses
Chemical Tanks, valves, pipes, pumps
Petrochemical Process equipment, tubing, valves
Marine Propeller shafts, fasteners, deck hardware
Nuclear Reactor vessels, fuel element cladding
Architectural Railings, wall panels, roofing
Some specific product uses: Pollution control equipment handling hot acids Nuclear reactor internal structures Marine propeller shafts, deck fittings Pulp and paper industry piping, valves Architectural paneling, roofing, cladding Its excellent corrosion resistance combined with good manufacturability make 317L widely used across demanding industries. 317L Powder Standards
Standard Description
ASTM A276 Standard for stainless steel bars and shapes
ASTM A479 Standard for stainless steel tubing
AMS 5524 Annealed stainless steel bar, wire, forgings
ASME SA-276 Specification for stainless steel bars and shapes
AISI 630 Standard for 17Cr-4Ni precipitation hardening stainless steel
These standards define: Chemical composition limits of 317L alloy Permissible impurity levels like S, P Required mechanical properties Approved production methods Compliance testing protocols Proper packaging, labeling and documentation Meeting certification requirements ensures suitability of the powder for the intended applications. 317L Powder Particle Size Distribution
Particle Size Characteristics
10-45 microns Ultrafine grade for high density and surface finish
45-150 microns Coarse grade provides good flowability
15-150 microns Standard grade for pressing and sintering
Finer particles allow greater densification during sintering Coarser powder flows better and fills die cavities uniformly Size range is tailored based on final part properties needed Both gas and water atomized powders are available Controlling particle size distribution allows optimizing processing behavior and final part performance. 317L Powder Apparent Density
Apparent Density Details
Up to 50% of true density For irregular powder morphology
4.5-5.5 g/cc typical Improves with greater packing density
Higher apparent density improves powder flow and compressibility Irregular morphology limits maximum packing density Values up to 60% are possible with spherical powder High apparent density improves press filling efficiency Higher apparent density leads to better manufacturing productivity and part quality. 317L Powder Production Method
Method Details
Gas atomization High pressure inert gas breaks molten metal stream into fine droplets
Water atomization High pressure water jet breaks metal into fine particles
Vacuum induction melting High purity input materials melted under vacuum
Multiple remelting Improves chemical homogenization
Sieving Classifies powder into different particle size ranges
Gas atomization provides clean, spherical powder morphology Water atomization is a lower cost process with irregular particles Vacuum melting and remelting minimizes gaseous impurities Post-processing allows customization of particle sizes Automated production and stringent quality control result in consistent powder suitable for critical applications. 317L Powder Handling and Storage
Recommendation Reason
Use PPE and ventilation Avoid exposure to fine metallic particles
Ensure proper grounding Prevent static discharge while handling
Avoid ignition sources Powder can combust in oxygen atmosphere
Use non-sparking tools Prevent possibility of ignition
Follow safety protocols Reduce risk of burns, inhalation, ingestion
Store in stable containers Prevent contamination or oxidation
As 317L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions. 317L Powder Testing
Test Details
Chemical analysis ICP and XRF verify composition
Particle size distribution Laser diffraction determines size distribution
Apparent density Hall flowmeter test per ASTM B212 standard
Powder morphology SEM imaging shows particle shape
Flow rate analysis Gravity flow rate through specified nozzle
Loss on ignition Determines residual moisture content
Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications. 317L Powder Pros and Cons Advantages of 317L Powder Excellent corrosion resistance in many environments High temperature strength and oxidation resistance Good ductility, toughness and weldability More cost-effective than high nickel austenitic grades Readily formable using conventional techniques Can be work hardened through cold/warm working Disadvantages of 317L Powder Lower high temperature creep strength than some ferritic grades Lower hardness and wear resistance than martensitic grades Susceptible to chloride stress corrosion cracking Requires post weld annealing to prevent sensitization Limited cold heading and forming capability Surface discoloration over time in outdoor exposure Comparison With 316L Powder 317L vs 316L Stainless Steel Powder
Parameter 317L 316L
Density 8.0 g/cc 8.0 g/cc
Strength 515-620 MPa 485-550 MPa
Corrosion resistance Excellent Outstanding
Pitting resistance Very good Excellent
Cost Low High
Uses Process industry, marine Chemical, pharmaceutical
317L provides higher strength at lower cost 316L offers better pitting corrosion resistance 317L has good chloride stress corrosion resistance 316L preferred for ultra-corrosive environments 317L suited for marine applications and nuclear industry 317L Powder FAQs Q: What are the main applications of 317L stainless steel powder? A: Main applications include chemical processing, petrochemical, marine, nuclear, pulp & paper, and architectural. It is used for equipment like tanks, valves, pipes, pumps, shafts, and cladding. Q: What precautions should be taken when handling 317L powder? A: Recommended precautions include ventilation, grounding, avoiding ignition sources, using non-sparking tools, protective gear, safe storage, and controlling dust exposure. Q: How does molybdenum improve the corrosion resistance of 317L? A: Molybdenum enhances pitting and crevice corrosion resistance in chloride environments. It stabilizes the passive film protecting the surface. Q: What is the main difference between 304L and 317L stainless steel powder? A: 317L contains 3% molybdenum giving it significantly better corrosion resistance compared to 304L, especially in marine and other chloride environments.
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420 Powder
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420 Powder

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420 Powder

Product 420 Powder
CAS No. 73665-45-9
Appearance Silvery Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-12Cr-0.3C
Density 7.7g/cm3
Molecular Weight 15-66g/mol
Product Codes NCZ-DCY-173/25

420 Description:

420 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

420 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. 420 powder 316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance 17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance. 420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance. 316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance 17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance. 420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance. Physical properties
Trademark Size range Size distribution Hall flow rate Bulk density Tap density
D10(μm) D50(μm) D90(μm)
316L 15-53μm 17-23 30-38 50-58 25s/50g 4.0g/cm³ 4.5g/cm³
17-4PH 15-53μm 4.0g/cm³ 4.5g/cm³
420 15-53μm 4.0g/cm³ 4.5g/cm³
Heat treatment recommendations
Trademark Heat treatment recommendations
316L 1050℃/2h/WQ
17-4PH 1040°C/2h +480°C/4h
420 1050°C/0.5h/WQ
Mechanical behavior
Trademark Hardness(HRC) Tensile strength (σb/Mpa) Yield strength (σp0.2/Mpa) Elongation (δ5/%)
316L 13-15 650 550 45
17-4PH 32-42 1310 1175 13
420 48-52 1950 1530 7
Chemical composition range (wt,-%)
Trademark C Cr Ni Cu Nb Mo
316L ≤0.03 16.00-18.00 10.00-14.00 – – 2.00-3.00
17-4PH ≤0.03 15.5-17.5 3.00-5.00 3.00-5.00 0.15-0.45 –
420 0.35-0.45 12.00-14.00 ≤0.6 – ≤0.20 ≤0.20
Trademark Si Mn S P O Fe
316L ≤1.00 ≤2.00 ≤0.03 ≤0.045 ≤0.08 Bal
17-4PH ≤1.00 ≤1.00 ≤0.03 ≤0.03 ≤0.03 Bal
420 ≤1.00 ≤1.00 ≤0.03 ≤0.045 ≤0.03 Bal
 
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Al 2024 Powder

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Al 2024 Powder

Product Al 2024  Powder
CAS No. 7429-90-5
Appearance Silvery or Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-4.4Cu-1.5Mg-0.6Mn
Density 2.78g/cm3
Molecular Weight 110-120g/mol
Product Codes NCZ-DCY-178/25

Al 2024 Description:

Al 2024 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 2024 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 2024 powder Al 2024 powder is an aluminum alloy that primarily consists of aluminum, copper, and small amounts of magnesium and manganese. This alloy exhibits exceptional strength and excellent fatigue resistance, making it ideal for applications where lightweight materials with high mechanical properties are required. Al 2024 powder is commonly used in industries such as aerospace, automotive, and sporting goods. Overview of Al 2024 Powder Al 2024 is one of the most popular 2000 series wrought aluminum alloys known for its strength, fatigue resistance, and excellent machinability and corrosion resistance. The copper additions impart substantial strengthening through precipitation hardening while retaining formability and weldability. Key characteristics of Al 2024 powder include: High strength with moderate ductility and toughness Excellent fatigue and fracture resistance Very good machinability and polishability Good weldability and formability High thermal and electrical conductivity Available in range of powder sizes and shapes Al 2024 powder is suitable for aerospace components and other high-performance applications needing strength combined with fabrication capabilities. Chemical Composition of Al 2024 Powder
Element Weight %
Aluminum (Al) 90.7-94.7%
Copper (Cu) 3.8-4.9%
Magnesium (Mg) 1.2-1.8%
Manganese (Mn) 0.3-0.9%
Iron (Fe) 0-0.5%
Silicon (Si) 0-0.5%
Zinc (Zn) 0-0.25%
Chromium (Cr) 0-0.1%
Titanium (Ti) 0-0.15%
Properties of Al 2024 Powder
Property Value
Density 2.77 g/cm3
Melting Point 500-638°C
Thermal Conductivity 121-190 W/mK
Electrical Conductivity 26-35% IACS
Young’s Modulus 73 GPa
Poisson’s Ratio 0.33
Tensile Strength 400-500 MPa
Yield Strength 290-385 MPa
Elongation 8-20%
Hardness 90-150 Vickers
The copper additions result in substantial increase in strength while maintaining moderate ductility and excellent fatigue strength through precipitation hardening. It offers optimal combination of properties for high-performance applications. Production Method for Al 2024 Powder Commercial production methods for Al 2024 powder include: Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powder. Controlled particle size distribution. Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine irregular powder. Mechanical Alloying – Ball milling a mixture of aluminum and alloying element powders followed by cold compaction and sintering. Electrolysis – Aluminum produced through electrolysis process and then alloyed and atomized. Gas atomization provides the best control over particle characteristics like size, shape and microstructure. Applications of Al 2024 Powder Additive Manufacturing – Used in selective laser melting, direct metal laser sintering to produce complex aerospace and automotive components. Metal Injection Molding – To manufacture small intricate parts with good mechanical properties and corrosion resistance. Powder Metallurgy – Press and sinter process to create high performance automotive and machinery parts. Thermal Spraying – Plasma or arc spraying to deposit protective Al 2024 coatings against wear and corrosion. Welding Filler – Used as filler wire/rod for arc welding of aluminum alloys. Provides excellent weld strength. Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum. Specifications of Al 2024 Powder Al 2024 powder is available in different size ranges, shapes and grades including: Particle Size: From 10 – 150 microns for AM, up to 300 microns for thermal spray processes. Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better. Grades: Conforming to AMS 4255, ASTM B221, EN 573-3, ISO 209 specifications and other custom grades. Purity: From commercial to high purity levels based on chemical composition and application needs. Storage and Handling of Al 2024 Powder Al 2024 powder requires careful storage and handling to prevent: Oxidation and reaction with moisture Dust explosions from ignition of fine powder Inhalation related health problems Safety practices recommended by supplier should be followed Inert gas blanketing, proper grounding, ventilation, and PPE should be used when handling the powder. Testing and Characterization Methods Key test methods used for Al 2024 powder include: Chemical analysis using OES or XRF spectroscopy Particle size distribution as per ASTM B822 standard Morphology analysis through scanning electron microscopy Powder flow rate measurement using Hall flowmeter Density measurement by helium pycnometry Impurities testing by ICP-MS Microstructure examination by X-ray diffraction These tests ensure the powder meets the required chemistry, physical characteristics, and microstructure as per application needs. Comparison Between Al 2024 and Al 7075 Powder Al 2024 and Al 7075 are two high strength aluminum alloy powders compared:
Parameter Al 2024 Al 7075
Alloy type Heat treatable Heat treatable
Cu content 3.8-4.9% 1.2-2%
Zn content 0-0.25% 5.1-6.1%
Strength High Very high
Fracture toughness Higher Moderate
Corrosion resistance Good Moderate
Weldability Fair Poor
Cost Lower Higher
Al 2024 offers better fabricability whereas Al 7075 provides very high strength after heat treatment. Al 2024 is more cost effective. Al 2024 Powder FAQs Q: How is Al 2024 powder produced? A: Al 2024 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers the best control of particle size and morphology. Q: What are the main applications of Al 2024 powder? A: The major applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, and pyrotechnic compositions where high strength and good corrosion resistance is required. Q: What is the typical particle size used for Al 2024 powder in AM? A: In most metal 3D printing processes, the ideal particle size range for Al 2024 powder is 15-45 microns with spherical morphology and good flow characteristics. Q: Does Al 2024 powder require any special handling precautions? A: Yes, it is recommended to handle fine aluminum powders under inert gases using proper grounding, ventilation and PPE to prevent risk of fires and explosions. Q: Where can I buy Al 2024 powder suitable for aerospace components? A: High purity gas atomized Al 2024 powders meeting aerospace requirements can be sourced from companies like Nanochemazone.
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Al 3203 Powder
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Al 3203 Powder

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Al 3203 Powder

Product Al 3203 Powder
CAS No. 7429-90-5
Appearance Silvery-Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al2O3
Density 2.7g/cm3
Molecular Weight 27g/mol
Product Codes NCZ-DCY-186/25

Al 3203 Description:

Al 3203 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3203 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3203 powder Al2O3 powder is an aluminum alloy composed of aluminum, copper, and manganese. It is renowned for its excellent strength and high fatigue resistance, making it an ideal choice for demanding environments and structural components. The precise composition and manufacturing process of Al 3203 powder ensure consistent quality and performance, making it a reliable material for numerous applications. Overview of Al2O3 Powder Al2O3 or aluminum oxide is a ceramic material known for its high hardness, excellent dielectric properties, refractoriness, abrasion and corrosion resistance. Alumina powder is the powder form of aluminum oxide used in a variety of applications. Key properties of Al2O3 powder include: High hardness and wear resistance High melting point of over 2000°C Low electrical and thermal conductivity Excellent thermal shock resistance Resistant to strong acids and alkalis Low density around 3.95 g/cm3 Chemically inert material White color powder available in various particle sizes Chemical Composition of Al2O3 Powder
Compound Formula Weight %
Aluminum oxide Al2O3 99.5% min
Silicon dioxide SiO2 0.05% max
Iron oxide Fe2O3 0.08% max
Titanium dioxide TiO2 0.03% max
Sodium oxide Na2O 0.05% max
Magnesium oxide MgO 0.03% max
High purity Al2O3 powder contains over 99.5% aluminum oxide as the principal component. Maximum impurity limits are specified for silica, iron oxide, titania, and other oxides. Properties of Al2O3 Powder
Property Value
Melting point 2050°C
Density 3.95 g/cm3
Hardness 9 Mohs
Flexural strength 330 MPa
Compressive strength 2600 MPa
Porosity <1%
Thermal conductivity 30 W/m.K
Electrical resistivity >1014 ohm.cm
Dielectric strength 15-35 kV/mm
Water absorption 0%
Production Methods for Al2O3 Powder The common production methods for Al2O3 powder include: Bayer Process – Alumina trihydrate is extracted from bauxite ore and thermally converted to alumina powder. This process yields high purity powder. Hall–Héroult Process – Alumina is dissolved in molten cryolite and electrolyzed to produce aluminum. Alumina powder is recovered as a by-product. Calcination – Dehydration and calcination of various aluminum hydroxides to form alumina powder. Sol-gel – Alumina gel is formed from aluminum alkoxides or nitrates and then dried and calcined to make nanoscale alumina powder. Flame Pyrolysis – Vapor phase combustion of aluminum chloride produces ultrafine alumina powder. The Bayer process is the most common industrial method while the others yield specialty grade alumina. Applications of Al2O3 Powder Abrasives – For grinding, sanding, polishing, blasting media due to its hardness. Refractories – High temperature furnace linings, ceramics, firebricks for metallurgy, glass, cement industries. Ceramics – Electrical, structural, biomedical applications using alumina ceramics. Catalysts – Gamma alumina used as catalyst support and directly as catalyst. Coatings – Thermal spray coatings for wear and corrosion protection. Polishing – CMP slurries for polishing silicon wafers, optic components, metals. Fillers – Added to plastics, rubber, paper to improve mechanical properties. Cosmetics – For manufacturing makeup, personal care products. Specifications of Al2O3 Powder Al2O3 powder is available under various purity levels, particle size distribution, and grades: Purity – From industrial (90%) to high purity (99.99%) grades based on impurity levels. Particle Size – Ranging from nanoscale (10-50 nm) to coarse grade (over 100 microns). Phases – Alpha, gamma, theta, delta phases have different properties. Grades – Conforming to standards for abrasives, technical ceramics, bioceramics, etc. Surface Area – For nanosized powder, surface area is 1-100 m2/g. Morphology – Regular and spherical shaped particles preferred. Applications – Powder customized for composites, 3D printing, other uses. Health and Safety When Handling Al2O3 Powder Al2O3 powder does not pose severe health and safety risks but standard precautions should be taken: Use dust masks or respirators to avoid inhaling fine particles during handling. Wear protective goggles and gloves while handling powder. Prevent skin contact to avoid drying and irritation. Avoid generating and breathing airborne dust. Ensure adequate ventilation. Handle and store powder carefully avoiding dispersion in air. Properly dispose of waste powder based on environmental regulations. Refer to Material Safety Data Sheet (MSDS) provided by the supplier for complete health hazard data. Inspection and Testing of Al2O3 Powder Key tests carried out for quality control of Al2O3 powder are: Chemical analysis using X-ray Fluorescence (XRF) or Inductively Coupled Plasma (ICP) techniques to ensure composition meets specifications. Particle size analysis through laser diffraction or dynamic light scattering method. Scanning Electron Microscopy (SEM) to examine particle morphology. Specific surface area measurement using gas absorption technique. X-ray diffraction (XRD) analysis to determine phases present. Impurity analysis for trace metallic elements using ICP mass spectrometry. Loss of mass on ignition when heated to 1000°C. Density measurement through pycnometry method. Thorough inspection and testing ensures the powder meets the quality and performance requirements of specific applications. Comparison Between α-Al2O3 and γ-Al2O3 Powder α-Al2O3 and γ-Al2O3 are two common phases of alumina powder compared here:
Parameter α-Al2O3 γ-Al2O3
Crystal structure Hexagonal Cubic
Density 3.95 g/cm3 3.65 g/cm3
Hardness 9 Mohs 8 Mohs
Melting point 2050°C ~1100°C
Thermal conductivity 30 W/m.K 5-10 W/m.K
Surface area <10 m2/g 100-300 m2/g
Applications Abrasives, ceramics Catalysts, adsorbents
Price Lower Higher
α-Al2O3 has higher hardness, density, thermal conductivity and refractoriness whereas γ-Al2O3 has higher surface area and extensively used in catalysts. α-form has wider applications and lower price. FAQs Q: What is Al2O3 powder used for? A: Al2O3 powder is used to manufacture abrasives, refractories, structural ceramics, ceramic coatings, polishing compounds, plastic & rubber fillers, and other applications due to its high hardness, strength, and corrosion resistance. Q: What is the difference between white, pink, and brown alumina powder? A: White alumina is high purity Al2O3. Pink and brown alumina contain small amounts of chromium and iron oxides respectively that impart color. White alumina is used when color contamination must be avoided. Q: Is Al2O3 powder hazardous? A: Al2O3 powder is generally not classified as a hazardous material but like all fine powders can cause irritation and breathing issues during handling. Use of proper PPE is recommended. Q: What is the difference between fused and sintered alumina powder? A: Fused alumina is produced by melting pure alumina whereas sintered type is made by compacting and firing alumina powder. Fused alumina has higher purity and density compared to sintered. Q: Where can I buy Al2O3 powder for making ceramic components? A: High purity fine alumina powder for ceramic applications can be purchased from leading suppliers . Ensure the powder meets specifications for your application.
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AlSi10 Powder
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AlSi10 Powder

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AlSi10 Powder

Product AlSi10 Powder
CAS No. N/A
Appearance Gray-Silver  Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al90Si10
Density 2.67g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-190/25

AlSi10 Description:

AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

ALSi10 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi10 Powder AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition
Element Composition
Aluminum (Al) Balance
Silicon (Si) 9-11%
Aluminum forms the matrix providing low density, ductility and corrosion resistance. Silicon provides solid solution strengthening and improves castability. Strict control of the aluminum to silicon ratio is critical to achieve optimal strength and physical properties. Other minor alloying elements like magnesium, iron, copper or zinc may also be present in certain grades. Properties of AlSi10 Powder AlSi10 powder possesses an excellent combination of properties making it suitable for various demanding applications:
Property Value
Density 2.7 g/cm3
Melting Point ~600°C
Thermal Conductivity 150-180 W/m-K
Electrical Conductivity 35-40% IACS
Coefficient of Thermal Expansion 21-23 x 10<sup>-6</sup> /°C
Modulus of Elasticity 80-85 GPa
Tensile Strength 240-300 MPa
Elongation 1-5%
Hardness 80-90 Brinell
Corrosion Resistance Excellent
Low density – Up to 65% lighter than copper alloys and steels. High thermal conductivity – Enables rapid dissipation of heat in electronics. High strength-to-weight ratio – Strength comparable to titanium alloys with lower density. Excellent weldability and castability – High fluidity when molten allowing easy casting and welding. Resistant to corrosion and oxidation – Protective oxide layer prevents corrosion in many environments. This exceptional property profile makes AlSi10 suitable for lightweight structural applications across aviation, space, automotive and other sectors. Applications of AlSi10 Powder Owing to its lightweight, strength and thermal properties, AlSi10 powder is ideal for:
Applications Benefits
Aerospace components Low density combined with high strength.
Automotive parts Weight reduction without compromising mechanical performance.
Electronic housings Thermal management for heat dissipation combined with low weight.
Medical implants Biocompatible, non-toxic, corrosion resistant.
Thermal management High thermal conductivity to dissipate heat.
Used extensively in aircraft and rocket components like engine mounts to reduce weight. Automotive industry uses AlSi10 for pistons, transmission casings, suspension parts to improve fuel efficiency through lightweighting. Electronic enclosures and heat sinks leverage high thermal conductivity for efficient cooling. Rewards excellent strength-to-weight ratio with lower density compared to titanium alloys. Provides excellent biocompatibility, corrosion resistance for medical implants like orthopedic devices. AlSi10 delivers maximum performance in demanding applications where low mass and high strength are critical. AlSi10 Powder Specifications AlSi10 powder is available in various size fractions, shapes and purity levels:
Parameter Options
Particle size 5-150 microns
Particle shape Spherical, irregular
Apparent density Up to 2.7 g/cm3
Flow rate Up to 25 s/50g
Purity Up to 99.7%
Alloy variants AlSi12, AlSi5
Smaller particles promote better sintering while larger sizes provide higher flowability. Spherical morphology improves flow and packaging density. Irregular particles offer cost benefits. Higher apparent density increases effective loading in composites manufacturing. Higher flow rates enhance ease of powder handling and processing. High purity reduces contamination issues during processing and improves final properties. Range of silicon levels between 5-12% available to balance fluidity and strength. Powder attributes are customized based on specific application requirements and processing methods. Consolidation Methods for AlSi10 Powder AlSi10 powder can be transformed into full density components using techniques like:
Method Benefits
Additive manufacturing Excellent geometric freedom for complex shapes.
Metal injection molding High precision net shape capability.
Pressing and sintering Economical for high volume simpler geometries.
Extrusion Continuous production of rods and tubes.
Isostatic pressing Achieves full density and improves properties.
Powder bed fusion additive manufacturing methods like selective laser melting are popular for prototypes or low volume production. Metal injection molding offers closest tolerances and excellent surface finish. Pressing followed by liquid phase sintering is commonly used but secondary processing like extrusion is needed. Extrusion leverages excellent castability to produce rods, tubes and profiles. Cold and hot isostatic pressing reduce porosity and increase density. The consolidation technique influences the microstructure, final properties, geometrical capabilities and productivity. Heat Treatment of AlSi10 Parts Solution heat treatment and artificial aging are used to tailor the strength of AlSi10 components:
Heat Treatment Details Purpose
Solutionizing 530-550°C, quench Dissolve soluble phases
Artificial Aging 150-180°C, 5-10 hrs Precipitation hardening
Annealing 350°C, slow cooling Restores ductility
Solution heat treatment dissolves alloying elements like silicon in the aluminum matrix followed by rapid cooling or quenching. Subsequent aging treatment causes fine precipitation resulting in considerable hardening. Annealing helps recover ductility after extensive prior cold working. Careful control of time and temperature of solutionizing and aging allows customizing mechanical properties as per specific requirements. Comparison of AlSi10 Powder with Alternatives
Alloy AlSi10 AlSi12 Al6061 Al7075
Strength High Highest Medium Very High
Weldability Excellent Poor Good Poor
Corrosion Resistance Excellent Excellent Excellent Good
Thermal Conductivity High Medium Medium Low
Density Low Low Low Low
Cost Low High Medium High
AlSi12 has the highest strength but poorer weldability and thermal conductivity. 6061 is a popular general purpose alloy with medium strength and good corrosion resistance. 7075 excels in very high strength but has poor weldability and only moderate corrosion resistance. AlSi10 provides the best all-round properties with added cost benefits. For most applications, AlSi10 offers the optimum balance of performance, weldability and cost. Health and Safety Considerations for AlSi10 Powder Like any metal powder, AlSi10 powder requires safe handling:
Hazard Precautions PPE
Skin/eye contact Avoid direct contact. Rinse if exposed. Gloves, goggles
Inhalation Avoid breathing dust. Ensure ventilation. Respirator
Ingestion Avoid hand-mouth transfer. Wash hands. –
Fire Use sand. Do not use water. Protective gear
Wear gloves, goggles, mask when handling powder. Avoid skin contact. Wash after exposure. Store in cool, dry place away from sparks, flames. Ensure proper ventilation and dust collection. Refer SDS and local regulations for complete guidelines. With proper precautions and PPE, AlSi10 powder can be safely handled during storage, processing and operation. Inspection and Testing of AlSi10 Powder To ensure quality requirements are met, AlSi10 powder should be tested for:
Parameter Method Specification
Chemical composition OES, XRF, wet chemistry Conformance to Al, Si, Mg content
Particle size distribution Laser diffraction, sieving D10, D50, D90 within range
Powder morphology SEM imaging Spherical shape and flowability
Apparent density Hall flowmeter test Minimum specified density
Flow rate Hall flow meter test Maximum flow seconds
Impurity levels ICP or LECO analysis Low oxygen, moisture content
Routine testing as per ASTM standards ensures consistency and high quality powder suitable for critical applications. FAQs
  1. What is AlSi10 alloy used for?
  2. AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
  3. Does AlSi10 require heat treatment?
  4. Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
  5. What methods can consolidate AlSi10 powder?
  6. AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
  7. Is AlSi10 weldable?
  8. Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
  9. Is AlSi10 powder safe to handle?
  10. Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
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Aluminum Alloy Powder
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Aluminum Alloy Powder

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Aluminum Alloy Powder

Product Aluminum Alloy  Powder
CAS No. 7429-90-5
Appearance Silvery-Gray or White Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al
Density 2.66g/cm3
Molecular Weight 26.98g/mol
Product Codes NCZ-DCY-198/25

Aluminum Alloy Description:

Aluminum Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Aluminum Alloy Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Aluminum alloy series The aluminum alloy family is a family of materials with a variety of unique properties and areas of application. Their characteristics mainly depend on the alloying elements contained in them and their proportions. These ranges offer a wide range of opportunities to meet the needs of different industries. Let’s explore the features and typical applications of each series to better understand how to choose the best aluminum alloy material for your project.
roduct Specification Apparent Density Flow Ability Oxygen Content Tensile Strength Yield Strength Elongation
AISi10Mg 15-53µm 45-105µm 75-150µm ≥1.35g/cm³ ≤80s/50g ≤300ppm 300±20Mpa 200±20Mpa 20±2%
AMgScZr ≥1.30g/cm³ ≤80s/50g ≤300ppm 545±20Mpa 500±20Mpa 10±2%
AK400 (can be anodized) ≥1.30g/cm³ ≤80s/50g ≤300ppm 430±20Mpa 300±20Mpa 10±2%
Pure aluminum powder (purity 99.8%) ≥1.20g/cm³ ≤100s/50g ≤1000ppm \ \
Process: Vacuum air atomization method Advantages: low satellite powder/hollow powder ratio, good fluidity, high sphericity, and high bulk density. Printed finished parts have high corrosion resistance, low density and mechanical strength High degree of heat treatment, requiring less heat treatment than castings Application: 3D printing lightweight, brackets and other structural parts, heat dissipation components, etc. in aerospace, automobile manufacturing and other industries Packaging: aluminum foil bags/plastic bottles/iron drums and other ordinary packaging or vacuum packaging, etc.
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