Al 3003 Powder
Click to enlarge
Placeholder
Al 2024 Powder $0.00
Back to products
Al 3004 Powder
Al 3004 Powder $0.00

Al 3003 Powder

$0.00

Al 3003 Powder

Product Al 3003 Powder
CAS No. 7429-90-5
Appearance Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-1.2Mn-0.12Cu
Density 2.73g/cm3
Molecular Weight 27g/mol
Product Codes NCZ-DCY-179/25

Al 3003 Description:

Al 3003 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3003 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Al 3003 powder

Al 3003 powder is an aluminum alloy powder composed mainly of aluminum and manganese. It belongs to the 3xxx series of aluminum alloys, which are known for their excellent workability and corrosion resistance. The powder form allows for easy handling and processing, making it suitable for various manufacturing techniques.

Overview of Al 3003 Powder

Al 3003 or 3A21 aluminum is a wrought alloy known for its good cold formability, weldability and corrosion resistance. The manganese additions enhance strength through solid solution strengthening while maintaining workability.

Key characteristics of Al 3003 powder include:

Moderate strength with good ductility

Excellent formability and weldability

Good corrosion resistance

High thermal and electrical conductivity

Low density

Available in a range of powder sizes and shapes

Al 3003 powder is used widely in chemical tanks, pipeline, automotive parts, heat exchangers, utensils, and other applications needing moderate strength, formability and corrosion resistance.

Chemical Composition of Al 3003 Powder

Element Weight %
Aluminum (Al) Balance
Manganese (Mn) 1.0-1.5%
Iron (Fe) 0.7% max
Silicon (Si) 0.6% max
Copper (Cu) 0.05-0.20%
Zinc (Zn) 0.10% max
Magnesium (Mg) 0.10% max
Chromium (Cr) 0.10% max

Properties of Al 3003 Powder

Property Value
Density 2.73 g/cm3
Melting Point 645-650°C
Thermal Conductivity 180 W/mK
Electrical Conductivity 43-44% IACS
Young’s Modulus 68-72 GPa
Poisson’s Ratio 0.33
Tensile Strength 145-185 MPa
Yield Strength 110-140 MPa
Elongation 12-20%
Hardness 35-55 Brinell

The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.

Production Method for Al 3003 Powder

Commercial production processes used for Al 3003 powder include:

Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powders.

Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine powders.

Mechanical Milling – Ball milling of aluminum flakes/powders to achieve finer particle sizes and powder characteristics.

Electrolysis – Aluminum produced through electrolysis process and ground to fine powder. Lower purity.

Gas atomization provides the best control over particle size distribution, morphology and microstructure of the powder.

Applications of Al 3003 Powder

Additive Manufacturing – Selective laser melting, binder jetting and other 3D printing processes to produce complex components.

Powder Metallurgy – Compaction and sintering to create parts with good mechanical properties and machinability.

Metal Injection Molding – To manufacture small intricate components for automotive and electronics industry.

Thermal Spraying – Wire arc spraying to deposit Al 3003 coatings offering moderate wear and corrosion resistance.

Welding Filler – Used as filler wire for arc welding and repair of aluminum components.

Pigments – Used in paints and coatings to provide luster and corrosion protection.

Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum.

Specifications of Al 3003 Powder

Al 3003 powder is available under different size ranges, shapes and purity levels:

Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray.

Morphology: Spherical, granular, flake and irregular particle shapes. Smooth powder flows better.

Purity: From commercial to high purity (99.8%) grades tailored for applications.

Flowability: Powder customized for flow rates above 25 s/50 g.

Grades: Conforming to ASTM B209, EN 573-3, ISO 209:2007 etc. Custom grades offered.

Storage and Handling of Al 3003 Powder

Al 3003 powder should be properly stored and handled to prevent:

Oxidation and reaction with moisture

Dust explosions from powder ignition

Inhalation of fine powder causing health issues

Safety practices advised by supplier should be followed

Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.

Testing and Characterization Methods

Key test methods used for Al 3003 powder include:

Chemical analysis using OES or XRF for composition

Particle size distribution as per ASTM B822 standard

Morphology analysis through SEM imaging

Flow rate measurement using Hall flow funnel

Density determination by helium pycnometry

Impurities testing by ICP-MS

Microstructure examination by X-ray diffraction

These testing methods ensure reliable and consistent quality of the aluminum alloy powder.

Comparison Between Al 3003 and Al 6061 Powders

Al 3003 and Al 6061 are two aluminum alloy powders compared:

Parameter Al 3003 Al 6061
Alloy type Non-heat treatable Heat treatable
Mn content 1.0-1.5% 0.15% max
Mg content 0.1% max 0.8-1.2%
Strength Moderate Higher
Corrosion resistance Good Excellent
Weldability Excellent Good
Cost Lower Higher
Applications Chemical tanks, utensils Aerospace, automotive parts

Al 6061 offers higher strength while Al 3003 provides better weldability and formability at a lower cost.

Al 3003 Powder FAQs

Q: How is Al 3003 powder produced?

A: Al 3003 powder is commercially produced using gas atomization, water atomization, mechanical milling, and electrolysis processes. Gas atomization offers the best control of particle characteristics.

Q: What are the main applications for Al 3003 powder?

A: Key applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, pigments, and pyrotechnic compositions.

Q: What is the typical Al 3003 powder size used for laser sintering?

A: For selective laser sintering process, the common Al 3003 powder size range is 20-53 microns with spherical morphology for optimal powder bed density.

Q: Does Al 3003 powder require any special handling precautions?

A: Yes, aluminum powders can be flammable and pose explosion risks. It is recommended to handle them carefully under inert atmosphere using proper grounding, ventilation and PPE.

Compare
Add to wishlist
Category:
Description

Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.

Reviews (0)

Reviews

There are no reviews yet.

Only logged in customers who have purchased this product may leave a review.

Shipping & Delivery

Related products

18Ni300 Powder
Compare

18Ni300 Powder

$0.00

18Ni300 Powder

Product 18Ni300 Powder
CAS No. 7440-02-0
Appearance Gray Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient 18Ni
Density 8.2g/cm3
Molecular Weight 58.69g/mol
Product Codes NCZ-DCY-191/25

18Ni300 Description:

18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

18Ni300 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Best 18Ni300 Powder for 3D printing 18Ni300 powder is a high-performance alloy composed primarily of nickel (Ni) and a balanced blend of other elements such as chromium (Cr), molybdenum (Mo), and manganese (Mn).
Metal Powder Size Quantity Price/kg
18Ni300 15-53μm 1KG 72
10KG 43
100KG 35.8
Properties and Characteristics of 18Ni300 Powder 18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:
Property Description
High Strength and Toughness Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300.
Excellent Wear Resistance This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses.
Low-Carbon Content The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production.
Good Weldability 18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques.
High Dimensional Accuracy The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts.
Specifying Your Needs: Specifications, Sizes, and Grades When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:
Specification Description
Particle Size The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment.
Flowability The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects.
Apparent Density This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters.
Grade Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability.
Understanding the Options: Available Sizes and Standards 18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include: 15-45 micrometers (µm) 45-75 µm 75-100 µm The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm). Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of: ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti Frequently Asked Questions (FAQ) About 18Ni300 Powder Q: What are the advantages of using 18Ni300 powder for 3D printing? A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts. Q: What are some limitations of 18Ni300 powder? A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials. Q: Is 18Ni300 powder safe to handle? A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment. Q: What are the future prospects for 18Ni300 powder in 3D printing? A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing. By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.
Add to wishlist
Request a Quote
Quick view
430L Powder
Compare

430L Powder

$0.00

430L Powder

Product 430L  Powder
CAS No. 12597-68-1
Appearance Silvery or Gray Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-16Cr
Density 7.7g/cm3
Molecular Weight 150-160 g/mol
Product Codes NCZ-DCY-174/25

430L Description:

430L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

430L Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. 430L Powder 430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost. Overview of 430L Powder 430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost. Key properties and advantages of 430L powder: 430L Powder Properties and Characteristics
Properties Details
Composition Fe-17Cr-Nb-Mo alloy
Density 7.7 g/cc
Particle shape Irregular, angular
Size range 10-150 microns
Apparent density Up to 50% of true density
Flowability Moderate
Corrosion resistance Excellent in many environments
Strengthening Solid solution and precipitation strengthening
430L powder is widely used in chemical processing, marine hardware, automotive exhaust components, industrial valves and flanges, and structural parts needing weathering resistance. 430L Powder Composition
Element Weight %
Iron (Fe) Balance
Chromium (Cr) 16-18%
Carbon (C) 0.12% max
Silicon (Si) 1% max
Manganese (Mn) 1% max
Molybdenum (Mo) 0.5% max
Niobium (Nb) 0.3-0.6%
Nitrogen (N) 0.03% max
Sulfur (S) 0.03% max
Iron provides the base matrix and ductility Chromium enhances corrosion and oxidation resistance Niobium and molybdenum provide precipitation strengthening Carbon, nitrogen and sulfur are controlled as tramp elements The composition is designed to provide optimum corrosion resistance while retaining suitable ductility, toughness and weldability. 430L Powder Physical Properties
Property Values
Density 7.7 g/cc
Melting point 1400-1450°C
Electrical resistivity 0.6-0.7 μΩ-m
Thermal conductivity 26 W/mK
Curie temperature 1440°C
Maximum service temperature 650-750°C
Density is moderately high for a stainless steel Provides high temperature strength and corrosion resistance Resistivity higher than pure iron or low alloy steels Becomes paramagnetic above Curie point Can withstand moderately high operating temperatures The physical properties make 430L suitable for corrosive environments and moderately high temperature applications requiring oxidation resistance. 430L Powder Mechanical Properties
Property Values
Tensile strength 450-650 MPa
Yield strength 250-350 MPa
Elongation 35-45%
Modulus of elasticity 190-210 GPa
Hardness 80-90 HRB
Impact strength 50-100 J
Provides moderately high strength for a stainless steel Excellent ductility and impact toughness Strength can be further increased through heat treatment Hardness is relatively low compared to martensitic grades The properties provide a good combination of strength, ductility, and toughness required for many corrosive environments and load conditions. 430L Powder Applications
Industry Example Uses
Chemical Tanks, valves, pipes, pumps
Automotive Exhaust components, fuel injection parts
Construction Cladding, architectural features
Oil and gas Wellhead equipment, drilling tools
Manufacturing Pressing tooling, molds, dies
Some specific product uses: Marine hardware like railings, hinges, fasteners Automotive exhaust manifolds, mufflers, catalytic converters Chemical processing equipment like valves and flanges Oil country tubular goods for downhole environments Architectural paneling, cladding and decorative features Its excellent corrosion resistance combined with good manufacturability make 430L widely used across industries needing weathering and oxidation resistance. 430L Powder Standards
Standard Description
ASTM A743 Standard for corrosion resistant chromium steel castings
ASTM A744 Standard for corrosion resistant chromium steel sheet and strip
AMS 5759 Annealed corrosion resistant steel bar, wire, forgings
SAE J405 Automotive weathering steel sheet
DIN 17440 Stainless steels for corrosion resistant applications
These standards define: Chemical composition limits of 430L alloy Permissible impurity levels like S, P Required mechanical properties Approved production methods Compliance testing protocols Proper packaging, labeling and documentation Meeting certification requirements ensures suitability of the powder for the target applications and markets. 430L Powder Particle Size Distribution
Particle Size Characteristics
10-45 microns Ultrafine grade for high density and surface finish
45-150 microns Coarse grade provides good flowability
15-150 microns Standard grade for pressing and sintering
Finer particles allow greater densification during sintering Coarser powder flows better and fills die cavities uniformly Size range is tailored based on final part properties needed Both gas and water atomized powders are available Controlling particle size distribution allows optimizing processing behavior and final part performance. 430L Powder Apparent Density
Apparent Density Details
Up to 50% of true density For irregular powder morphology
3.5-4.5 g/cc typical Improves with greater packing density
Higher apparent density improves powder flow and compressibility Irregular morphology limits maximum packing density Values up to 60% are possible with spherical powders High apparent density improves press filling efficiency Higher apparent density leads to better manufacturing productivity and part quality. 430L Powder Production
Method Details
Gas atomization High pressure inert gas breaks molten metal stream into fine droplets
Water atomization High pressure water jet breaks metal into fine particles
Vacuum induction melting High purity input materials melted under vacuum
Multiple remelting Improves chemical homogenization
Sieving Classifies powder into different particle size ranges
Gas atomization provides clean, spherical powder morphology Water atomization is a lower cost process with irregular particles Vacuum melting and remelting minimizes gaseous impurities Post-processing allows customization of particle sizes Automated production and stringent quality control result in consistent powder suitable for critical applications. 430L Powder Handling and Storage
Recommendation Reason
Use PPE and ventilation Avoid exposure to fine metallic particles
Ensure proper grounding Prevent static discharge while handling
Avoid ignition sources Powder can combust in oxygen atmosphere
Use non-sparking tools Prevent possibility of ignition during handling
Follow safety protocols Reduce risk of burns, inhalation, and ingestion
Store in stable containers Prevent contamination or oxidation
As 430L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions. 430L Powder Inspection and Testing
Test Details
Chemical analysis ICP and XRF verify composition
Particle size distribution Laser diffraction determines size distribution
Apparent density Hall flowmeter test per ASTM B212 standard
Powder morphology SEM imaging shows particle shape
Flow rate analysis Gravity flow rate through specified nozzle
Loss on ignition Determines residual moisture content
Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications. 430L Powder Pros and Cons Advantages of 430L Powder Excellent corrosion resistance in many environments Good ductility, toughness and weldability Cost-effective compared to austenitic grades Can be precipitation hardened to increase strength Good high temperature oxidation resistance Readily formable using conventional techniques Disadvantages of 430L Powder Lower strength than martensitic or ferritic grades Requires care during welding to avoid sensitization Susceptible to chloride stress corrosion cracking Limited high temperature tensile strength Lower hardness and wear resistance than austenitic grades Surface discoloration over time in outdoor exposure Comparison With 304L Powder 430L vs 304L Stainless Steel Powder
Parameter 430L 304L
Density 7.7 g/cc 8.0 g/cc
Strength 450-650 MPa 520-620 MPa
Corrosion resistance Excellent Outstanding
Heat resistance Good Excellent
Weldability Good Excellent
Cost Low High
Uses Automotive, construction Chemical processing, marine
430L has slightly lower strength but better cost 304L has superior corrosion and heat resistance 430L has better room temperature toughness 304L is preferred for applications above 500°C 430L suited for outdoor structures and automotive parts 430L Powder FAQs Q: What are the main applications of 430L stainless steel powder? A: Main applications include automotive exhaust components, chemical processing equipment, oil and gas tools, architectural paneling and cladding, marine hardware, and manufacturing tooling. Q: What precautions should be taken when working with 430L powder? A: Recommended precautions include ventilation, PPE, proper grounding, inert atmosphere, avoiding ignition sources, using non-sparking tools, and safe storage in stable containers. Q: What is the effect of niobium addition in 430L stainless steel? A: Niobium provides precipitation strengthening through formation of nitrides and carbides. This strengthens the steel while retaining good corrosion resistance and ductility. Q: How does 430L differ from 409 and 439 stainless steel grades? A: 430L has higher corrosion resistance than 409 and higher strength than 439. It provides an optimal combination of corrosion resistance, formability, weldability and cost.
Add to wishlist
Request a Quote
Quick view
Al 3004 Powder
Compare

Al 3004 Powder

$0.00

Al 3004 Powder

Product Al 3004  Powder
CAS No. 7429-90-5
Appearance Silvery-Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-1.2Mn-1.0Mg
Density 2.73g/cm3
Molecular Weight 27g/mol
Product Codes NCZ-DCY-180/25

Al 3004 Description:

Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3004 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3004 powder Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured. Overview of Al 3004 Powder Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening. Key characteristics of Al 3004 powder include: Moderate tensile strength with excellent ductility Very good formability and weldability Excellent corrosion resistance High thermal and electrical conductivity Low density Available in various particle size distributions Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance. Chemical Composition of Al 3004 Powder
Element Weight %
Aluminum (Al) Balance
Manganese (Mn) 1.0-1.5%
Magnesium (Mg) 0.2-0.8%
Silicon (Si) 0-0.6%
Iron (Fe) 0-0.7%
Copper (Cu) 0-0.25%
Chromium (Cr) 0-0.10%
Zinc (Zn) 0-0.10%
Properties of Al 3004 Powder
Property Value
Density 2.73 g/cm3
Melting Point 630-655°C
Thermal Conductivity 180 W/mK
Electrical Conductivity 41-43 %IACS
Young’s Modulus 68-72 GPa
Poisson’s Ratio 0.33
Tensile Strength 190-240 MPa
Yield Strength 110-170 MPa
Elongation 10-20%
Hardness 50-65 Brinell
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high. Production Method for Al 3004 Powder Common production methods for Al 3004 powder include: Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution. Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content. Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering. Gas atomization provides superior control over powder characteristics critical for advanced applications. Applications of Al 3004 Powder Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts. Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance. Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts. Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance. Welding Filler – Used as filler wire to provide weld strength similar to base metal. Pigments – Added to paints and coatings to provide shine and corrosion protection. Specifications of Al 3004 Powder Al 3004 powder is available under different size ranges, shapes, purity levels, and grades: Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes. Morphology: Spherical, granular, irregular and flake powder shapes are available. Purity: From commercial grades up to high purity levels based on impurity limits. Grades: Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered. Flowability: Powder can be customized for specific flow rates as per application requirements. Storage and Handling of Al 3004 Powder Al 3004 powder should be properly handled and stored to prevent: Oxidation and reaction with moisture Dust explosion hazards from fine powder Inhalation related health problems Safety practices from supplier SDS should be followed Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder. Testing and Characterization Methods Key test methods used for Al 3004 powder include: Chemical composition analysis using OES or XRF Particle size distribution as per ASTM B822 standard Morphology analysis through SEM Powder flow rate measured by Hall flowmeter Density determined by helium pycnometry Impurity level testing by ICP-MS Microstructure examination by X-ray diffraction These tests ensure batch-to-batch consistency and that the powder meets application requirements. Comparison Between Al 3004 and Al 6061 Powders Al 3004 and Al 6061 are two aluminum alloy powders compared:
Parameter Al 3004 Al 6061
Alloy type Non-heat treatable Heat treatable
Mg content 0.2-0.8% 0.8-1.2%
Strength Moderate Higher
Corrosion resistance Excellent Excellent
Weldability Excellent Good
Machinability Good Excellent
Cost Lower Higher
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance. Al 3004 Powder FAQs Q: How is Al 3004 powder produced? A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics. Q: What are the main applications of Al 3004 powder? A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire. Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing? A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration. Q: Does Al 3004 powder require any special handling precautions? A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards. Q: Where can I buy Al 3004 powder suitable for aerospace welding wire? A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.  
Add to wishlist
Request a Quote
Quick view
Al 6061 Powder
Compare

Al 6061 Powder

$0.00

Al 6061 Powder

Product Al 6061 Powder
CAS No. 12604-68-1
Appearance Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-Mg1SiCu
Density 2.7g/cm3
Molecular Weight 26.98g/mol
Product Codes NCZ-DCY-187/25

Al 6061 Description:

Al 6061 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 6061 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 6061 powder Al 6061 powder is a versatile aluminum material composed of various elements to enhance its properties, such as strength, corrosion resistance, and machinability. It is widely used in different industries for its excellent characteristics. Overview of Al 6061 Powder Al 6061 is one of the most versatile heat treatable aluminum alloys. Magnesium and silicon additions allow it to be strengthened through precipitation hardening. The alloy has become immensely popular due to its excellent corrosion resistance, machinability, weldability and medium to high strength. Key characteristics of Al 6061 powder include: Medium to high strength with excellent ductility and toughness Excellent corrosion resistance and finishability Very good weldability and machinability High thermal and electrical conductivity Low density Available in a wide range of powder sizes and shapes Al 6061 powder is used widely for aerospace, marine, automotive, construction and general engineering applications needing lightweight and good mechanical properties. Chemical Composition of Al 6061 Powder
Element Weight %
Aluminum (Al) Balance
Silicon (Si) 0.4-0.8%
Iron (Fe) 0-0.7%
Copper (Cu) 0.15-0.4%
Manganese (Mn) 0-0.15%
Magnesium (Mg) 0.8-1.2%
Chromium (Cr) 0.04-0.35%
Zinc (Zn) 0-0.25%
Titanium (Ti) 0-0.15%
Production Method for Al 6061 Powder Commercial production methods for Al 6061 powder include: Gas Atomization – High pressure inert gas disintegrates molten alloy stream into fine spherical powder with controlled size distribution. Water Atomization – High velocity water jet impacts and disintegrates molten metal to produce fine irregular powder particles. Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by compaction and sintering. Gas atomization provides superior control over the powder characteristics. Applications of Al 6061 Powder Additive Manufacturing – Used in selective laser melting, electron beam melting and binder jetting to produce complex components. Metal Injection Molding – To manufacture small intricate parts with tight tolerances and excellent properties. Powder Metallurgy – Press and sinter process to create high performance automotive and mechanical parts. Thermal Spraying – Wire arc spraying to deposit protective Al 6061 coatings offering wear and corrosion resistance. Welding Filler – Used as filler wire to provide weld strength similar to base metal. Pigments – Added to paints and polymers to provide luster and corrosion protection. Specifications of Al 6061 Powder Al 6061 powder is available under different size ranges, shapes, grades and purity levels: Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes. Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better. Purity: From commercial to high purity (99.9%) tailored to meet requirements. Grades: Conforming to ASTM B221, EN 573, and ISO 209 specifications. Custom grades offered. Flowability: Powder can be customized for specific flow rates based on application. Storage and Handling of Al 6061 Powder Al 6061 powder should be properly handled and stored to prevent: Oxidation and reaction with moisture Dust explosion hazards from fine powder Inhalation related health problems Safety practices from supplier SDS should be followed Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder. Testing and Characterization Methods Key test methods used for Al 6061 powder include: Chemical analysis using OES or XRF for composition Particle size distribution as per ASTM B822 standard Morphology analysis through SEM Powder flow rate measured by Hall flow funnel Density determination by helium pycnometry Impurity testing by ICP-MS Microstructure examination by X-ray diffraction These tests ensure batch consistency and compliance with application requirements. Comparison Between Al 6061 and Al 7075 Powders Al 6061 and Al 7075 are two aluminum alloy powders compared:
Parameter Al 6061 Al 7075
Alloy type Heat treatable Heat treatable
Mg content 0.8-1.2% 2.1-2.9%
Strength Medium Very high
Machinability Excellent Poor
Weldability Excellent Poor
Corrosion resistance Excellent Good
Cost Lower Higher
Al 6061 offers better corrosion resistance and machinability while Al 7075 provides much greater strength after heat treatment. Al 6061 Powder FAQs Q: How is Al 6061 powder produced? A: Al 6061 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers optimal control of powder characteristics. Q: What are the main applications of Al 6061 powder? A: Key applications for Al 6061 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts, metal injection molding, pigments, and welding filler wire requiring medium strength and excellent corrosion resistance. Q: What is the recommended Al 6061 powder size for binder jetting? A: For binder jetting process, the typical Al 6061 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and binder infiltration. Q: Does Al 6061 powder require any special handling precautions? A: Yes, it is recommended to handle aluminum alloy powders carefully under inert atmosphere with proper grounding, ventilation and PPE to prevent fire or explosion hazards. Q: Where can I buy Al 6061 powder suitable for aerospace applications? A: High purity gas atomized Al 6061 powder meeting aerospace standards can be purchased from leading manufacturer.
Add to wishlist
Request a Quote
Quick view
Al 7075 Powder
Compare

Al 7075 Powder

$0.00

Al 7075 Powder

Product Al 7075 Powder
CAS No. 7429-90-5
Appearance Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-5.6Zn-2.5Mg-1.6Cu
Density 2.81g/cm3
Molecular Weight 270g/mol
Product Codes NCZ-DCY-179/25

Al 7075 Description:

Al 7075 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 7075 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 7075 powder Al 7075 powder is a high-strength aluminum alloy composed primarily of aluminum, zinc, copper, and small amounts of magnesium and chromium. It is renowned for its impressive mechanical properties, making it an ideal choice for applications that require strength, durability, and lightweight characteristics. Al 7075 powder is typically produced through a process called atomization, where molten aluminum is sprayed and solidified into fine powder particles. Overview of Al 7075 Powder Al 7075 is one of the highest strength 7000 series aluminum alloys, offering strength superior to many steels. Zinc is the main alloying addition while magnesium imparts strength through precipitation hardening. Key properties of Al 7075 powder include: Exceptionally high tensile and yield strength High hardness and good fatigue strength Good toughness and moderate ductility Excellent finishing characteristics High corrosion resistance Available in range of powder sizes and shapes Al 7075 powder is ideal for high-performance aerospace and defense components needing the optimal combination of strength, hardness, fatigue resistance, and moderate weldability. Chemical Composition of Al 7075 Powder
Element Weight %
Aluminum (Al) 87.1-91.4%
Zinc (Zn) 5.1-6.1%
Magnesium (Mg) 2.1-2.9%
Copper (Cu) 1.2-2.0%
Iron (Fe) 0-0.5%
Silicon (Si) 0-0.4%
Manganese (Mn) 0-0.3%
Chromium (Cr) 0.18-0.28%
Titanium (Ti) 0-0.2%
Properties of Al 7075 Powder
Property Value
Density 2.81 g/cm3
Melting Point 477–635°C
Thermal Conductivity 130–210 W/mK
Electrical Conductivity 22-30% IACS
Young’s Modulus 71–72 GPa
Poisson’s Ratio 0.33
Tensile Strength 570–635 MPa
Yield Strength 505–570 MPa
Elongation 7–10%
Hardness 150–190 Brinell
The zinc additions result in extremely high strength and hardness while maintaining reasonable ductility and toughness. The alloy has excellent finishing characteristics. Production Method for Al 7075 Powder Commercial production methods for Al 7075 powder include: Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder particles with controlled size distribution. Water Atomization – High pressure water jet used to produce fine Al 7075 powders with irregular shape. Lower cost but higher oxygen pickup. Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by cold compaction and sintering. Gas atomization offers superior control over powder characteristics like particle size, shape and microstructure. Applications of Al 7075 Powder Additive Manufacturing – Used in selective laser melting, direct metal laser sintering to produce complex, lightweight aerospace and defense parts. Metal Injection Molding – To manufacture small intricate components with high strength and moderate corrosion resistance. Powder Metallurgy – Press and sinter process to create high-performance automotive parts and machinery components. Thermal Spraying – Wire arc spraying to deposit very hard and wear resistant Al 7075 coatings. Pyrotechnics – Added as fuel constituent in pyrotechnic compositions due to its high reactivity. Welding Filler – Used as filler wire providing weld strength but limited weldability. Specifications of Al 7075 Powder Al 7075 powder is available in various size ranges, shapes, grades and purity levels: Particle Size: From 10-45 microns for AM methods, up to 120 microns for thermal spray processes. Morphology: Spherical, irregular and mixed particle shapes. Smooth spherical powder has better flowability. Purity: From commercial to high purity grades tailored for the specific application. Grades: Conforming to ASTM B951, AMS 4045, AMS 4282, EN 573-3 and other equivalent standards. Oxygen Content: Varies between 500-1500 ppm based on production method. Lower is better. Storage and Handling of Al 7075 Powder Al 7075 reactive alloy powder must be handled with care to prevent: Oxidation and reaction with moisture Dust explosion hazards from fine powder Inhalation related health problems Safety practices recommended by supplier should be followed Inert gas blanketing, proper grounding, ventilation, and PPE should be utilized for safe handling. Testing and Characterization Methods Key test methods used for Al 7075 powder include: Chemical composition analysis using OES or XRF Particle size distribution as per ASTM B822 standard Morphology analysis through SEM Powder flow rate using Hall flowmeter Density measurement by helium pycnometry Impurities testing by ICP-MS Microstructure examination by X-ray diffraction These tests ensure the powder meets the required chemical, physical, and microstructural characteristics for the specific application. Comparison Between Al 7075 and Al 6061 Powder
Parameter Al 7075 Al 6061
Alloy type Heat treatable Heat treatable
Zn content 5.1-6.1% 0%
Mg content 2.1-2.9% 0.8-1.2%
Strength Much higher Moderate
Machinability Poor Excellent
Weldability Poor Very good
Corrosion resistance Moderate Excellent
Cost Higher Lower
Al 7075 offers very high strength whereas Al 6061 provides better corrosion resistance, weldability and machinability at lower cost. Al 7075 Powder FAQs Q: How is Al 7075 powder produced? A: Al 7075 powder is commercially produced using gas atomization, water atomization, mechanical alloying and electrolysis techniques. Gas atomization offers the best control of particle characteristics. Q: What are the main applications for Al 7075 powder? A: The major applications for Al 7075 are additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, and pyrotechnic compositions requiring exceptionally high strength. Q: What is the recommended particle size for Al 7075 powder in AM? A: For most metal 3D printing processes, the ideal particle size range for Al 7075 is 15-45 microns with spherical morphology and good powder flowability. Q: Does Al 7075 powder require any special handling precautions? A: Yes, it is recommended to handle reactive aluminum alloy powders carefully under inert atmosphere using proper grounding, ventilation and PPE. Q: Where can I purchase ultrafine Al 7075 powder suitable for aerospace components? A: High purity, gas atomized ultrafine Al 7075 powders meeting aerospace requirements can be sourced from leading supplier.
Add to wishlist
Request a Quote
Quick view
AlSi12 Powder
Compare

AlSi12 Powder

$0.00

AlSi12 Powder

Product AlSi12 Powder
CAS No. 11145-27-0
Appearance Silvery-Gray Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al88Si12
Density 2.7g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-193/25

AlSi12 Description:

AlSi12 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlSi12 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi12 Powder AlSi12 powder is a fine-grained aluminum-silicon alloy powder commonly used in additive manufacturing processes. It is produced by atomization, which involves melting the alloy and rapidly cooling it to form small powder particles. The resulting powder exhibits excellent flowability and can be easily processed using various additive manufacturing techniques such as selective laser melting (SLM) and electron beam melting (EBM) Overview of AlSi12 Powder AlSi12 or A413 is an aluminum casting alloy with relatively high silicon content. The addition of 12% silicon results in good wear resistance, low coefficient of thermal expansion, and high thermal conductivity. Key properties of AlSi12 powder include: Good strength and hardness Excellent wear resistance Good dimensional stability High thermal conductivity Good machinability and polishability Low specific gravity Available in various particle size distributions AlSi12 is used for producing cylinder liners, piston rings, rocker arms, connecting rods, parts requiring heat and wear resistance. The powder metallurgy approach enables complex geometries. Composition of AlSi12 Powder The typical composition of AlSi12 powder is:
Element Weight %
Aluminum (Al) Balance
Silicon (Si) 11-13%
Copper (Cu) <1%
Magnesium (Mg) <1%
Iron (Fe) <1%
Manganese (Mn) <1%
Zinc (Zn) <1%
Nickel (Ni) <0.5%
Properties of AlSi12 Powder AlSi12 powder possesses the following properties:
Property Value
Density 2.7 g/cc
Melting Point 560°C
Thermal Conductivity 150-180 W/mK
Electrical Resistivity 4-6 μΩ.cm
Young’s Modulus 80-90 GPa
Poisson’s Ratio 0.33
Tensile Strength 240-300 MPa
Compressive Strength 600-650 MPa
Elongation 3-5%
Hardness 80-90 Brinell
The silicon additions result in higher strength, hardness, wear resistance, and thermal conductivity compared to unalloyed aluminum. The material retains good ductility and machinability. Production Method for AlSi12 Powder AlSi12 powder is manufactured by: Gas Atomization – High pressure inert gas jets atomize molten AlSi12 alloy to form spherical powders. This produces powder with smooth morphology and narrow size distribution suitable for AM. Water Atomization – High velocity water jets hit the molten metal stream to produce fine irregular AlSi12 particles. Lower cost but higher oxygen pickup. Mechanical Milling – Ball milling of aluminum and silicon powders followed by blending, compacting and sintering. Leads to wide size distribution. Gas atomization is preferred when spherical powder with controlled characteristics is required such as for additive manufacturing or MIM. Mechanical milling route is lower cost. Applications of AlSi12 Powder Key applications of AlSi12 alloy powder include: Additive Manufacturing – Used to fabricate complex metal parts by selective laser melting, direct metal laser sintering, binder jetting etc. Powder Metallurgy – Compacting and sintering to create high performance parts like piston rings, pump components, rocker arms. Metal Injection Molding – Produces intricate components with excellent properties and surface finish. Wear Resistant Coatings – Applied via thermal spray methods on cylinder bores, piston skirts, engine blocks. Brazing Filler – For joining aluminum and steel components in automotive, aerospace applications. Friction Materials – High silicon content improves friction performance. Used in brake pads, clutch discs. Casting – Added to aluminum melts to improve castability and wear resistance. Specifications of AlSi12 Powder AlSi12 powder is available in different size ranges, grades and purity levels: Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM feedstock. Morphology: Spherical, irregular and mixed shapes. Spherical improves flow and packing. Purity: From commercial to high purity grades based on elemental analysis. Oxygen Content: Levels range from 300 – 1000 ppm for gas atomized, higher for water atomized. Grades: Customized composition and powder characteristics based on application. Surface Area: For nanoscale powder surface area reaches up to 10 m2/g. Handling and Storage of AlSi12 Powder AlSi12 powder should be stored and handled carefully to avoid: Contact with moisture – leads to oxidation. Store in sealed containers with desiccant bags. Agglomeration – prevents flow. Store cool, dry powder and consider addition of flow agents. Fire hazards – do not store near ignition sources due to flammability of finely divided metals. Inhalation – use masks to prevent inhaling fine powders during handling. Safety data sheet precautions from supplier should be followed. Proper inert gas glove box techniques recommended when handling reactive aluminum powders. Testing and Characterization Methods Key test methods for AlSi12 powder include: Chemical analysis – ICP and XRF techniques determine composition, purity levels. Particle size analysis – Carried out as per ASTM B822 using laser diffraction. Morphology – Scanning electron microscopy reveals shape, surface structure. Powder flow – Measured by Hall flowmeter as per ASTM B213 standard. Density – Measured by gas pycnometry or apparent density method. Microstructure – X-ray diffraction analysis for phases present. Thorough testing and inspection ensures AlSi12 powder meets application requirements. Comparison of AlSi12 and AlSi10Mg Powders AlSi12 and AlSi10Mg are two aluminum alloy powders compared:
Parameter AlSi12 Powder AlSi10Mg Powder
Alloy type Cast alloy Wrought alloy
Si content 11-13% 9-11%
Mg content <1% 0.2-0.5%
Strength Higher Lower
Wear resistance Excellent Good
Corrosion resistance Moderate Excellent
Machineability Very good Moderate
Applications Wear parts, thermal management Aerospace, marine parts
Cost Lower Higher
AlSi12 provides the best combination of wear properties, machinability and low cost whereas AlSi10Mg offers higher strength and corrosion resistance required for critical structural parts. AlSi12 Powder FAQs Q: How is AlSi12 powder produced? A: AlSi12 powder is commercially produced by gas atomization and water atomization of the molten alloy. Mechanical milling is also used to make this powder. Q: What is AlSi12 powder used for? A: AlSi12 finds use in additive manufacturing, powder metallurgy parts production, thermal spray coatings, metal injection molding, and other applications needing a lightweight alloy with good wear properties and machinability. Q: What is the typical particle size for AlSi12 powder in AM? A: For most binder jet and powder bed fusion AM processes, the ideal particle size range for AlSi12 powder is 20-65 microns with good powder flow characteristics. Q: Does AlSi12 powder require special handling precautions? A: Yes, it is recommended to handle aluminum powders under inert conditions and avoid accumulation of fine powder to minimize fire and explosion hazards. Proper ventilation and PPE should be used. Q: Where can I purchase AlSi12 powder for making wear-resistant coatings? A: Specialty AlSi12 grades suitable for thermal spray coatings can be purchased from leading supplier
Add to wishlist
Request a Quote
Quick view
AlSiCu Powder
Compare

AlSiCu Powder

$0.00

AlSiCu Powder

Product AlSiCu Powder
CAS No. 25764-15-2
Appearance Silvery-Gray Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-Si-Cu
Density 2.66g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-196/25

AlSiCu Description:

AlSiCu Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlSiCu Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSiCu Powder(AlSi10) AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition
Element Composition
Aluminum (Al) Balance
Silicon (Si) 9-11%
Aluminum forms the matrix providing low density, ductility and corrosion resistance. Silicon provides solid solution strengthening and improves castability. Strict control of the aluminum to silicon ratio is critical to achieve optimal strength and physical properties. Other minor alloying elements like magnesium, iron, copper or zinc may also be present in certain grades. Properties of AlSi10 Powder AlSi10 powder possesses an excellent combination of properties making it suitable for various demanding applications:
Property Value
Density 2.7 g/cm3
Melting Point ~600°C
Thermal Conductivity 150-180 W/m-K
Electrical Conductivity 35-40% IACS
Coefficient of Thermal Expansion 21-23 x 10<sup>-6</sup> /°C
Modulus of Elasticity 80-85 GPa
Tensile Strength 240-300 MPa
Elongation 1-5%
Hardness 80-90 Brinell
Corrosion Resistance Excellent
Low density – Up to 65% lighter than copper alloys and steels. High thermal conductivity – Enables rapid dissipation of heat in electronics. High strength-to-weight ratio – Strength comparable to titanium alloys with lower density. Excellent weldability and castability – High fluidity when molten allowing easy casting and welding. Resistant to corrosion and oxidation – Protective oxide layer prevents corrosion in many environments. This exceptional property profile makes AlSi10 suitable for lightweight structural applications across aviation, space, automotive and other sectors. Applications of AlSi10 Powder Owing to its lightweight, strength and thermal properties, AlSi10 powder is ideal for:
Applications Benefits
Aerospace components Low density combined with high strength.
Automotive parts Weight reduction without compromising mechanical performance.
Electronic housings Thermal management for heat dissipation combined with low weight.
Medical implants Biocompatible, non-toxic, corrosion resistant.
Thermal management High thermal conductivity to dissipate heat.
Used extensively in aircraft and rocket components like engine mounts to reduce weight. Automotive industry uses AlSi10 for pistons, transmission casings, suspension parts to improve fuel efficiency through light weighting. Electronic enclosures and heat sinks leverage high thermal conductivity for efficient cooling. Rewards excellent strength-to-weight ratio with lower density compared to titanium alloys. Provides excellent biocompatibility, corrosion resistance for medical implants like orthopedic devices. AlSi10 delivers maximum performance in demanding applications where low mass and high strength are critical. AlSi10 Powder Specifications
Parameter Options
Particle size 5-150 microns
Particle shape Spherical, irregular
Apparent density Up to 2.7 g/cm3
Flow rate Up to 25 s/50g
Purity Up to 99.7%
Alloy variants AlSi12, AlSi5
Smaller particles promote better sintering while larger sizes provide higher flowability. Spherical morphology improves flow and packaging density. Irregular particles offer cost benefits. Higher apparent density increases effective loading in composites manufacturing. Higher flow rates enhance ease of powder handling and processing. High purity reduces contamination issues during processing and improves final properties. Range of silicon levels between 5-12% available to balance fluidity and strength. Powder attributes are customized based on specific application requirements and processing methods. Consolidation Methods for AlSi10 Powder AlSi10 powder can be transformed into full density components using techniques like:
Method Benefits
Additive manufacturing Excellent geometric freedom for complex shapes.
Metal injection molding High precision net shape capability.
Pressing and sintering Economical for high volume simpler geometries.
Extrusion Continuous production of rods and tubes.
Isostatic pressing Achieves full density and improves properties.
Powder bed fusion additive manufacturing methods like selective laser melting are popular for prototypes or low volume production. Metal injection molding offers closest tolerances and excellent surface finish. Pressing followed by liquid phase sintering is commonly used but secondary processing like extrusion is needed. Extrusion leverages excellent castability to produce rods, tubes and profiles. Cold and hot isostatic pressing reduce porosity and increase density. The consolidation technique influences the microstructure, final properties, geometrical capabilities and productivity. Heat Treatment of AlSi10 Parts Solution heat treatment and artificial aging are used to tailor the strength of AlSi10 components:
Heat Treatment Details Purpose
Solutionizing 530-550°C, quench Dissolve soluble phases
Artificial Aging 150-180°C, 5-10 hrs Precipitation hardening
Annealing 350°C, slow cooling Restores ductility
Solution heat treatment dissolves alloying elements like silicon in the aluminum matrix followed by rapid cooling or quenching. Subsequent aging treatment causes fine precipitation resulting in considerable hardening. Annealing helps recover ductility after extensive prior cold working. Careful control of time and temperature of solutionizing and aging allows customizing mechanical properties as per specific requirements. Comparison of AlSi10 Powder with Alternatives Here is how AlSi10 compares to other aluminum alloy powders:
Alloy AlSi10 AlSi12 Al6061 Al7075
Strength High Highest Medium Very High
Weldability Excellent Poor Good Poor
Corrosion Resistance Excellent Excellent Excellent Good
Thermal Conductivity High Medium Medium Low
Density Low Low Low Low
Cost Low High Medium High
AlSi12 has the highest strength but poorer weldability and thermal conductivity. 6061 is a popular general purpose alloy with medium strength and good corrosion resistance. 7075 excels in very high strength but has poor weldability and only moderate corrosion resistance. AlSi10 provides the best all-round properties with added cost benefits. For most applications, AlSi10 offers the optimum balance of performance, weldability and cost. Health and Safety Considerations for AlSi10 Powder
Hazard Precautions PPE
Skin/eye contact Avoid direct contact. Rinse if exposed. Gloves, goggles
Inhalation Avoid breathing dust. Ensure ventilation. Respirator
Ingestion Avoid hand-mouth transfer. Wash hands. –
Fire Use sand. Do not use water. Protective gear
Wear gloves, goggles, mask when handling powder. Avoid skin contact. Wash after exposure. Store in cool, dry place away from sparks, flames. Ensure proper ventilation and dust collection. Refer SDS and local regulations for complete guidelines. With proper precautions and PPE, AlSi10 powder can be safely handled during storage, processing and operation. Inspection and Testing of AlSi10 Powder To ensure quality requirements are met, AlSi10 powder should be tested for:
Parameter Method Specification
Chemical composition OES, XRF, wet chemistry Conformance to Al, Si, Mg content
Particle size distribution Laser diffraction, sieving D10, D50, D90 within range
Powder morphology SEM imaging Spherical shape and flowability
Apparent density Hall flowmeter test Minimum specified density
Flow rate Hall flow meter test Maximum flow seconds
Impurity levels ICP or LECO analysis Low oxygen, moisture content
Routine testing as per ASTM standards ensures consistency and high quality powder suitable for critical applications. FAQs
  1. What is AlSi10 alloy used for?
  2. AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
  3. Does AlSi10 require heat treatment?
  4. Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
  5. What methods can consolidate AlSi10 powder?
  6. AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
  7. Is AlSi10 weldable?
  8. Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
  9. Is AlSi10 powder safe to handle?
  10. Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
Add to wishlist
Request a Quote
Quick view
Aluminum Alloy Powder
Compare

Aluminum Alloy Powder

$0.00

Aluminum Alloy Powder

Product Aluminum Alloy  Powder
CAS No. 7429-90-5
Appearance Silvery-Gray or White Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al
Density 2.66g/cm3
Molecular Weight 26.98g/mol
Product Codes NCZ-DCY-198/25

Aluminum Alloy Description:

Aluminum Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Aluminum Alloy Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Aluminum alloy series The aluminum alloy family is a family of materials with a variety of unique properties and areas of application. Their characteristics mainly depend on the alloying elements contained in them and their proportions. These ranges offer a wide range of opportunities to meet the needs of different industries. Let’s explore the features and typical applications of each series to better understand how to choose the best aluminum alloy material for your project.
roduct Specification Apparent Density Flow Ability Oxygen Content Tensile Strength Yield Strength Elongation
AISi10Mg 15-53µm 45-105µm 75-150µm ≥1.35g/cm³ ≤80s/50g ≤300ppm 300±20Mpa 200±20Mpa 20±2%
AMgScZr ≥1.30g/cm³ ≤80s/50g ≤300ppm 545±20Mpa 500±20Mpa 10±2%
AK400 (can be anodized) ≥1.30g/cm³ ≤80s/50g ≤300ppm 430±20Mpa 300±20Mpa 10±2%
Pure aluminum powder (purity 99.8%) ≥1.20g/cm³ ≤100s/50g ≤1000ppm \ \
Process: Vacuum air atomization method Advantages: low satellite powder/hollow powder ratio, good fluidity, high sphericity, and high bulk density. Printed finished parts have high corrosion resistance, low density and mechanical strength High degree of heat treatment, requiring less heat treatment than castings Application: 3D printing lightweight, brackets and other structural parts, heat dissipation components, etc. in aerospace, automobile manufacturing and other industries Packaging: aluminum foil bags/plastic bottles/iron drums and other ordinary packaging or vacuum packaging, etc.
Add to wishlist
Request a Quote
Quick view